Flight Deck Airflow Control via Dynamic Valve Adjustment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing aircraft air supply systems struggle to maintain consistent and fresh airflow to the flight deck, especially during conditions like air-conditioning pack failures or the presence of noxious gases within the cabin, which can compromise pilot safety and comfort.

Innovation Solution

A system comprising multiple air sources, flow sensors, and control valves, managed by a computing system that adjusts airflow based on sensor data to ensure the flight deck receives sufficient fresh air and prevents noxious gases from entering, using control valves to enable or disable airflow and potentially employing boost fans to direct outside air into the flight deck.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If recirculated air is used to minimize fresh air consumption and reduce fuel consumption, then energy efficiency is improved, but the quality and freshness of air in the flight deck may deteriorate

Engineering Contradiction:
Improvefuel consumptionVSAvoidair quality reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system applies different air supply strategies to different zones: the flight deck receives prioritized fresh air supply while the cabin can use recirculated air for energy efficiency. This local differentiation ensures pilot safety and comfort without sacrificing overall energy efficiency of the aircraft.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The air supply system is segmented into separate control zones for the flight deck and cabin, with independent flow control capabilities. This allows the flight deck to maintain high fresh air intake for quality assurance while the cabin operates in energy-efficient recirculation mode, resolving the contradiction between energy use and air quality reliability.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If air conditioning packs are reduced or shut down to save energy, then energy consumption is reduced, but airflow to the flight deck may become insufficient

Engineering Contradiction:
Improveenergy consumptionVSAvoidairflow quantity
Core Design Contradiction:
Use of energy by moving objectVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts the operation of air conditioning packs and boost fans based on real-time airflow measurements and flight conditions. When energy saving is needed, the system can reduce pack operation but activate boost fans to maintain sufficient airflow to the flight deck, achieving both energy efficiency and adequate airflow quantity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Boost fans serve as intermediary devices that can compensate for reduced air conditioning pack output. When packs are downregulated for energy saving, boost fans provide the additional airflow needed to maintain sufficient fresh air supply to the flight deck, resolving the contradiction between energy consumption and airflow quantity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If multiple air sources and control valves are added to ensure sufficient fresh air supply, then air quality is improved, but system complexity increases

Engineering Contradiction:
Improveair supply reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system incorporates airflow sensors and controllers that continuously monitor airflow to the flight deck and automatically adjust control valves and boost fan operation. This closed-loop feedback control ensures reliable fresh air supply while automating the management of multiple air sources, reducing the operational complexity despite the increased number of components.

Inventive Principle:
Principle #23Feedback

4Quantity of substance

If boost fans are used to increase airflow to the flight deck, then airflow quantity is improved, but energy consumption increases

Engineering Contradiction:
Improveairflow quantityVSAvoidenergy consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The boost fans operate dynamically based on real-time airflow measurements and flight conditions. They are activated only when additional airflow is needed to maintain sufficient supply to the flight deck, rather than running continuously. This dynamic operation provides adequate airflow quantity while minimizing unnecessary energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system recovers and utilizes airflow from various sources including recirculated air and exhaust air from the cabin, reducing the burden on boost fans. By maximizing the use of available airflow resources before activating boost fans, the system achieves adequate airflow quantity with minimized energy consumption from the fans.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures continuous, fresh airflow to the flight deck, maintaining positive pressure and preventing hazardous substances from entering, thus ensuring safe and optimal operating conditions for pilots under various flight conditions.

Implementation Method 1

a flow sensor configured to measure a level of airflow entering into the flight deck

Methodology Applied
Scientific EffectAirflow detection:

Implementation Method 2

a control valve configured to enable and disable airflow from entering into the flight deck

Methodology Applied
Scientific EffectAirflow control: Valve

Implementation Method 3

the computing system is further configured to detect, using a sensor, noxious gas in a cabin of the aircraft

Methodology Applied
Scientific EffectGas detection:

Data Source

PatentEP3838761B1Flight deck constant outside airflow for all flight conditions
Publication Date: 2023.05.10 THE BOEING CO
  • EP3838761B1 patent drawingFigure 1
  • EP3838761B1 patent drawingFigure 2
  • EP3838761B1 patent drawingFigure 3

AI summary

Example implementations for maintaining airflow into a flight deck (112, 202, 302) of an aircraft (100) are described herein. An example method may involve detecting, at a computing system and using a flow sensor (206, 306), a decrease in a level of airflow entering into the flight deck (112, 202, 302) such that the level of airflow is below a threshold level. The aircraft (100) may include air sources configured to direct airflow towards occupancy areas (e.g., the cabin (110, 204, 304) and flight deck) of the aircraft (100). The method may further involve adjusting a control valve to cause an increase in the level of airflow entering into the flight deck (112, 202, 302) based on detecting the decrease in level of airflow entering into the flight deck (112, 202, 302). The control valve may be configured to enable and disable airflow from entering into the flight deck (112, 202, 302).