Aircraft Flight Deck Door Privacy Panel System

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Solution Overview

Problem

Commercial aircraft flight deck doors require secure locking mechanisms to prevent unauthorized access, while also allowing flight crew members to temporarily leave the flight deck for facilities like restrooms or to be relieved, without relying on physical blocking by attendants.

Innovation Solution

An aircraft system with electronically-actuated locks and a controllable window between the passenger cabin and flight deck, controlled by a central system that ensures secure locking and unlocking protocols, including an opaque window state to mask crew movements, using signals and sensors to manage door states and visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flight deck door is locked to prevent unauthorized access, then security is improved, but crew members cannot leave the flight deck for facilities

Engineering Contradiction:
ImprovesecurityVSAvoidcrew mobility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system divides the access control into multiple segments: the flight deck door, the second door in the aisle, and the electronically-controllable window. This segmentation allows the crew member to pass through the second door and use the window for visibility while the flight deck door remains locked, resolving the contradiction between security and crew mobility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second door and the electronically-controllable window act as intermediaries between the flight deck and the passenger cabin. The window provides visual verification capability, serving as a mediator that allows security checks without requiring the flight deck door to be unlocked, thus maintaining security while enabling crew movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the flight deck door is unlocked to allow crew members to leave, then crew mobility is improved, but unauthorized access risk increases

Engineering Contradiction:
Improvecrew mobilityVSAvoidunauthorized access risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary actions by locking the second door and switching the window to opaque state before the flight deck door is unlocked. This preliminary preparation ensures that even if the flight deck door is unlocked, unauthorized persons cannot access the flight deck, as the second door and opaque window provide an additional security layer.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller receives feedback regarding the locked state of the flight deck door and automatically adjusts the state of the second door and window. This feedback mechanism ensures that the window becomes opaque and the second door locks automatically when the flight deck door is unlocked, maintaining security while allowing crew mobility.

Inventive Principle:
Principle #23Feedback

3Loss of information

If the window is transparent to allow visibility, then monitoring capability is improved, but crew member privacy is reduced

Engineering Contradiction:
ImprovevisibilityVSAvoidprivacy loss
Core Design Contradiction:
Loss of informationVSObject-affected harmful factors

Solution Approach 1:

The window's transparency is made dynamic rather than static. The controller can switch the window between transparent and opaque states based on operational requirements. When crew members need privacy (e.g., using facilities), the window becomes opaque. When monitoring is needed (e.g., security verification), the window becomes transparent, thus resolving the contradiction between visibility and privacy.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures secure access to the flight deck while allowing crew members to move freely between the flight deck and facilities without exposing their movements to passengers, maintaining security and operational efficiency.

Implementation Method 1

an electronically-controllable window configured to be disposed in the second door that is switchable between a transparent state and an opaque state

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Data Source

PatentUS10604271B2Secondary flight deck door privacy/barrier panel system
Publication Date: 2020.03.31 THE BOEING CO
  • US10604271B2 patent drawing
  • US10604271B2 patent drawing
  • US10604271B2 patent drawing

AI summary

An aircraft and system of doors for providing security to a flight deck of the aircraft, and methods for operating the same, are provided. A passenger cabin is separated from a flight deck by an aisle that includes doors at either end. The doors are locked by a controller and one of the doors may only be unlocked, during a flight, if the remaining door is locked. As a result, a pilot can access a lavatory in the aisle in a secure manner. Additionally, the door closest to the passenger cabin may include a window that allows the pilots to view the passenger cabin through a peephole in the flight deck door. The controller may selectively dim or block a view through the window to prevent monitoring of the pilots' movements onto and off of the flight deck.