Flip Chip III-Nitride LED Contact Architecture

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Solution Overview

Problem

Current III-nitride light-emitting diodes face challenges with p-GaN's difficulty in electrical contact and low hole concentration and mobility, leading to inefficient current spreading and increased voltage in commercial devices, which limits their performance.

Innovation Solution

The use of a dielectric high reflectivity coating as a mirror in flip chip LEDs, combined with low resistance contacts to n-GaN using pure aluminum, and the incorporation of an n-type III-Nitride spreading layer to enhance electrostatic discharge performance, allowing for improved light extraction and current spreading without direct contact to p-type material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional p-contacts are used in III-nitride LEDs, then electrical contact to p-GaN is achieved, but voltage increases and current spreading efficiency decreases

Engineering Contradiction:
Improveelectrical contact reliabilityVSAvoiddevice voltage
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent extracts the contact function from p-GaN by introducing a tunnel junction that contacts only the n-type layer. This separates the electrical contact function from the p-GaN layer, eliminating the need for high-resistance p-contacts and reducing device voltage while maintaining reliable electrical contact through the low-resistance n-type tunnel junction layer.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediate n-type tunnel junction layer between the metal contact and the active region. This intermediate layer serves as a mediator that provides low-resistance electrical contact while allowing the p-GaN layer to maintain its optical and electrical functions without direct contact requirements, thereby reducing overall device voltage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If p-GaN is used for current spreading, then current distribution is achieved, but hole concentration and mobility are insufficient

Engineering Contradiction:
Improvecurrent spreading capabilityVSAvoidhole concentration and mobility
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent extracts the current spreading function from p-GaN by using the n-type tunnel junction layer instead. The n-type layer provides superior electron transport properties with high carrier concentration and mobility, effectively replacing the inadequate hole-based current spreading in p-GaN with efficient electron-based current spreading.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the carrier type parameter from holes in p-GaN to electrons in the n-type tunnel junction layer. This parameter change exploits the superior mobility and concentration characteristics of electrons in n-type GaN, achieving effective current spreading that overcomes the limitations of p-GaN's low hole concentration and mobility.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If aluminum contacts are used for n-GaN, then low resistance contact is achieved, but light reflectivity increases

Engineering Contradiction:
Improvecontact resistanceVSAvoidlight reflection loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies local quality by using aluminum contacts with high reflectivity in specific locations where light extraction is beneficial, while using transparent or low-reflectivity contacts in areas where maximum light output is desired. This spatial differentiation of contact properties allows simultaneous achievement of low resistance and controlled light reflection characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the optical parameter of the contact by selecting materials and structures that provide the desired balance between electrical conductivity and optical transparency or reflectivity. By adjusting contact material composition, thickness, and structural parameters, the patent optimizes the trade-off between low contact resistance and light extraction efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the light emission efficiency of nitride light-emitting devices, reducing energy consumption and increasing power output, while also improving electrostatic discharge resistance and expanding device applications.

Implementation Method 1

The use of a dielectric high reflectivity coating as a mirror in flip chip LEDs... allowing for improved light extraction

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the incorporation of an n-type III-Nitride spreading layer to enhance electrostatic discharge performance, allowing for improved light extraction and current spreading

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS11348908B2Contact architectures for tunnel junction devices
Publication Date: 2022.05.31 RGT UNIV OF CALIFORNIA
  • US11348908B2 patent drawing
  • US11348908B2 patent drawing
  • US11348908B2 patent drawing

AI summary

A flip chip III-Nitride LED which utilizes a dielectric coating backed by a metallic reflector (e.g., aluminum or silver). High reflectivity and low resistance contacts for optoelectronic devices. Low ESD rating optoelectronic devices. A VCSEL comprising a tunnel junction for current and optical confinement.