Flip-Chip Light-Emitting Device Intermediate Layer Refractive Index

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Solution Overview

Problem

Existing light-emitting devices with flip-chip package structures face challenges in enhancing light-emitting efficiency due to total light reflection issues.

Innovation Solution

A light-emitting device design featuring an intermediate layer with a refractive index between the substrate and semiconductor window layer, combined with a transparent bonding layer and a mirror layer, to attenuate total light reflection and improve light escape, including a patterned substrate and porous structure for enhanced light scattering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a flip-chip package structure is used with direct bonding between substrate and semiconductor window layer, then device integration is achieved, but total light reflection occurs at the interface reducing light-emitting efficiency

Engineering Contradiction:
Improvedevice integrationVSAvoidlight-emitting efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

An intermediate layer with refractive index n2 is introduced between the substrate (refractive index n1) and the semiconductor window layer (refractive index n3), where n1 < n2 < n3. This intermediate layer acts as an optical mediator that gradually transitions the refractive index, reducing the abrupt index mismatch at the interface and thereby attenuating total internal reflection of light.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index parameter is gradually changed through the intermediate layer, creating a gradient from n1 to n3. This parameter transition reduces the optical impedance mismatch, allowing light to pass through the interface with minimal reflection and improving light-emitting efficiency.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If high refractive index materials are used to improve light extraction, then light escape is enhanced, but total internal reflection increases at interfaces

Engineering Contradiction:
Improvelight escapeVSAvoidtotal internal reflection
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The intermediate layer serves as an optical bridge between materials of different refractive indices, enabling high refractive index materials to be used for light extraction while the intermediate layer prevents excessive total internal reflection by providing a gradual index transition.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces total light reflection and enhances light-emitting efficiency by optimizing the refractive index gradient and incorporating a mirror layer for improved light escape and scattering, leading to increased light output.

Implementation Method 1

The intermediate layer has a refractive index between the refractive index of the substrate and the refractive index of the first semiconductor window layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

how to improve the light-emitting efficiency of the light-emitting device is still an important issue in this art

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

incorporating a mirror layer for improved light escape and scattering

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS9601657B2Light-emitting device
Publication Date: 2017.03.21 ENNOSTAR CORP
  • US9601657B2 patent drawing
  • US9601657B2 patent drawing
  • US9601657B2 patent drawing

AI summary

This disclosure discloses a light-emitting device. The light-emitting device comprises: a substrate; an intermediate layer formed on the substrate; a transparent bonding layer; a first semiconductor window layer bonded to the semiconductor layer through the transparent bonding layer; and a light-emitting stack formed on the first semiconductor window layer. The intermediate layer has a refractive index between the refractive index of the substrate and the refractive index of the first semiconductor window layer.