Flip-Open Catheter Package for Clean, Spill-Resistant Access

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Solution Overview

Problem

Existing catheter packages are wasteful, difficult to open, prone to premature opening, and lack intuitive use, while also risking contamination and spillage of hydrating mediums.

Innovation Solution

A catheter package with a flexible strap and tethered cap that securely holds the funnel exterior, allowing for easy opening and re-closure, and optionally includes a gel grommet for lubrication, along with features like ridges and tactile zones for improved grip and hygiene.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional catheter packages are used, then the catheter is protected during transport and storage, but the packages are wasteful of material, difficult to open, and prone to premature opening

Engineering Contradiction:
Improvepackage integrityVSAvoidopening ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The package is divided into distinct functional components: a case for containment, a cap for sealing, and a strap for securing and opening. The strap is further segmented with a tear portion that separates from the case, enabling easy opening while maintaining package integrity during storage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The strap transitions from a static securing element to a dynamic opening mechanism. The flexible strap can be torn along a predetermined line to release the cap, transforming the package from a sealed state to an accessible state through a simple user action.

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional catheter packages are used, then the catheter is enclosed for protection, but the packages confuse users as to how to open them

Engineering Contradiction:
Improveprotective functionVSAvoidintuitive use
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The strap includes a visual indicator portion with distinctive coloring or patterning that draws user attention to the correct opening sequence. The tear portion is designed with visible features that guide users on where to apply force to open the package.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The package components are designed with distinct shapes and attachment points that intuitively suggest the opening sequence: the strap attaches to the case, secures the cap, and can be torn to release the cap in a logical progression.

Inventive Principle:
Principle #1Segmentation

3Reliability

If traditional catheter packages are used, then the catheter is sealed in the package, but the packages tend to spill the hydrating medium upon opening

Engineering Contradiction:
Improvesealing functionVSAvoidspillage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The cap is pre-positioned to seal the catheter and hydrating medium within the case before use. The strap secures the cap in place, maintaining the seal during transport and storage. When opening, the user tears the strap and removes the cap as a unified action, preventing spillage that would occur with sequential opening of traditional packages.

Inventive Principle:
Principle #10Preliminary action

4Volume of moving object

If compact packaging is used for discreet transport, then the package size is reduced, but the catheter may be damaged during insertion

Engineering Contradiction:
Improvepackage sizeVSAvoidcatheter protection
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The catheter is pre-hydrated within the compact case before use. The hydrating medium is contained in a separate compartment that is opened simultaneously with the catheter package, allowing the catheter to be lubricated during removal without requiring additional space or time for separate hydration steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The package is economical, reliable, and user-friendly, minimizing material waste, reducing contamination risk, and ensuring easy access to a lubricated catheter ready for use.

Implementation Method 1

When this coating is activated by contact with a hydrating medium, such as liquid water or water vapor, it becomes lubricious and provides an extremely low coefficient of friction surface

Methodology Applied
Scientific EffectHydrophilic coating activation: Absorption (physical)

Implementation Method 2

Water vapor from the wick hydrates the catheter

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

Catheter packages employing a wick are described in greater detail

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 4

Another type of surface treatment is a gel-coated catheter in which a gel-lubricant is applied to the surface of the catheter

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS12533486B2Flip open catheter package
Publication Date: 2026.01.27 HOLLISTER INCORPORAED
  • US12533486B2 patent drawing
  • US12533486B2 patent drawing
  • US12533486B2 patent drawing

AI summary

A catheter package includes an elongated case. A cap is attached to the case by a flexible strap. The case receives the tubing portion of a catheter. The catheter has a funnel attached to the tubing. The funnel has a seal portion releasably engageable with the case. The cap is releasably engageable with the funnel to retain the funnel in contact with the case. A user can flip the cap off the funnel to permit removal of the catheter from the case. The funnel may include ridges or a tactile ring to improve the user's grip on the funnel. An adaptor may be disposed between the funnel and case to allow mating of different cross sectional shapes of the funnel and case. A hydration device may be inserted in the case. Alternately, a tubular liner may be inserted in the case to separate liquid water on the outside of the liner from the catheter tubing on the inside of the liner. A window in the liner mounts a patch of filter material that permits the passage of water vapor into the interior of the liner.