Flippable Electrical Connector Diagonal Pad Symmetry

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Solution Overview

Problem

Existing flippable plug connectors for super speed signaling face cost issues and signal degradation due to the need for a MUX (or SS switch) and are not optimized for future USB applications.

Innovation Solution

A receptacle connection assembly with a printed circuit board featuring diagonally symmetrical pads and a metallic shield with a tubular capsular portion, or an insulative housing with micro-axial wires, to enable flippable and efficient signal transfer without the need for costly MUX switches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a MUX (or SS switch) is built into the silicon for super speed signaling, then the connector can support super speed signaling, but the cost increases and signal degradation occurs

Engineering Contradiction:
Improvesignal integrityVSAvoidcomplexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the MUX/SS switch functionality from the silicon and replaces it with a simple mechanical flippable connector structure. The connector can be physically flipped to switch between different contact configurations, eliminating the need for complex electronic switching components while maintaining super speed signaling capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using electronic switching (MUX/SS switch) to change signal paths, the patent inverts the approach by using mechanical flipping of the connector itself to achieve the same function. This mechanical inversion replaces complex electronic control with a simple physical operation.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If a MUX (or SS switch) is built into the silicon for super speed signaling, then the connector can support super speed signaling, but the cost increases

Engineering Contradiction:
Improvesignal integrityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the expensive MUX/SS switch components from the design and replaces them with a simple mechanical flippable connector. This extraction of complex electronic components significantly reduces manufacturing cost while preserving the essential super speed signaling functionality through mechanical means.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a simple mechanical flippable connector structure that is inexpensive to manufacture compared to silicon-based MUX switches. The mechanical components can be easily produced using standard manufacturing processes, making the overall system more cost-effective.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If pads are arranged in a diagonally symmetrical manner on the mating tongue, then the connector becomes flippable, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveflippable capabilityVSAvoidpad alignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent uses diagonal symmetry in the pad arrangement, which is a form of controlled asymmetry. By positioning pads at specific diagonal positions on the mating tongue, the connector achieves flippable capability while the symmetry itself provides a self-aligning feature that reduces the actual manufacturing precision requirements compared to completely asymmetric arrangements.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The diagonally symmetrical pad arrangement serves multiple functions: it enables the connector to be flipped, maintains proper electrical contact alignment, and provides mechanical guidance for insertion. This multi-functional design reduces the need for additional precision features.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9905944B2Flippable electrical connector
Publication Date: 2018.02.27 FOXCONN INTERCONNECT TECHNOLOGY LTD
  • US9905944B2 patent drawing
  • US9905944B2 patent drawing
  • US9905944B2 patent drawing

AI summary

A receptacle connection assembly includes a printed circuit board defining two spaced slots in a front edge portion with a mating tongue formed therebetween, a plurality of pads formed on two opposite surfaces of the mating tongue in a diagonally symmetrical manner for a flippable usage and a metallic shield including a tubular capsular portion assembled to the PCB to enclose the mating tongue.