Flipping LED Strip Mounting Mechanism for Flush Ceiling Installation
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Solution Overview
Problem
Existing installation methods for LED strip lighting often result in a non-smooth ceiling appearance and can lower the floor level, especially in low-ceilinged spaces, as they are typically suspended or attached close to the ceiling, lacking a solution for a flush and aesthetically pleasing installation.
Innovation Solution
A flipping installation device featuring an installation frame with a link mechanism and clamping mechanism, allowing the LED strip lighting to be mounted in a way that the light source module can be rotated to create a flush surface with the ceiling, using a trapezoidal structure and bearings to align the pulling force with gravity, and a resilient lock to secure the device in place.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Shape
If LED strip lighting is suspended or attached close to the ceiling, then the lighting function is achieved, but the ceiling appearance becomes non-smooth and the floor level is lowered
Solution Approach 1:
The patent employs a dynamic flipping installation mechanism that allows the LED strip lighting to be installed in multiple positions. The lighting can be flipped between a suspended position (for functional lighting) and a flush-mounted position (for aesthetic ceiling smoothness), enabling the same device to satisfy both contradictory requirements through positional transformation
Solution Approach 2:
The installation device is divided into separable components including the LED strip lighting module, the flipping mechanism, and the mounting structure. This segmentation allows independent optimization of each component - the lighting module maintains its lighting function while the mounting structure provides the flipping capability to achieve either suspended or flush-mounted appearance
2Shape
If LED strip lighting is installed in a flipped position to achieve flush ceiling appearance, then the ceiling smoothness is improved, but the installation and disassembly complexity increases
Solution Approach 1:
The flipping mechanism transforms a potentially complex multi-step installation process into a simple dynamic action. By incorporating hinges and linkages that enable natural flipping motion under gravity, the system achieves flush ceiling mounting without requiring complex adjustment mechanisms or multiple installation steps
Solution Approach 2:
The installation mechanism utilizes gravity and elastic recovery to automate parts of the installation and disassembly process. The resilient lock automatically engages when the lighting is flipped into position, and the elastic component assists in returning the mechanism to its initial state, reducing the need for manual adjustment and tool-assisted assembly
3Length of stationary object
If LED strip lighting is installed in a flipped position, then the ceiling-to-floor distance is maintained, but the stability of the installed device may be compromised
Solution Approach 1:
The resilient lock mechanism provides beforehand cushioning by incorporating elastic components that absorb shocks and vibrations during and after installation. This pre-built cushioning capacity ensures that the flipped-mounted lighting remains stable and secure, compensating for any potential instability from the unconventional mounting position
Solution Approach 2:
The link mechanism acts as an intermediary between the LED strip lighting and the ceiling mounting structure. This intermediate linkage system transfers and distributes mechanical stresses, providing stable support for the flipped-mounted lighting while maintaining the ceiling-to-floor distance, thereby ensuring device stability in the transformed position
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables a smooth, aesthetically pleasing installation of LED strip lighting that maintains a higher ceiling-to-floor distance, providing a stable and easy-to-install solution that can be disassembled without tools, ensuring the light source is flush with the ceiling for improved appearance and functionality.
Implementation Method 1
a resilient lock disposed on the house and coupled to the catch head
Implementation Method 2
the first and second and third links being perpendicular to each other in a cross section perpendicular to an axial direction of the house when the house has been installed into the installation frame
Data Source
Figure 1
Figure 2
AI summary
A flipping installation device for LED strip lighting includes an installation frame (10), a house (20), at least one link mechanism (30), and at least one clamping mechanism (40). Each of the at least one link mechanism includes a first link (31) mounted on the installation frame, a second link (32) disposed on the house, and a third link (33) rotatably connected between the first and second links. The first and second and third links is perpendicular to each other in the cross section perpendicular to the axial direction of the house when the house has been installed into the installation frame. Each of the at least one clamping mechanism includes a catch head (41) disposed on the installation frame, and a resilient lock (42) disposed on the house and coupled to the catch head. The link mechanism and the clamping mechanism are located on the opposite side of the house.