Floating Base Load Control with Inertial Compensation

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Solution Overview

Problem

Existing load handling machines face challenges in efficiently controlling the movement of heavy loads due to external disturbances like strong winds and the need to reduce the mass of machine components, which complicates movement control.

Innovation Solution

The implementation of an apparatus with a floating base equipped with an exteroceptive observation system and an inertial measurement unit, allowing for position or velocity compensation of a target, such as a suspended load, based on inertial states and statistical inference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the mass of machine components is reduced, then efficiency and speed are improved, but control precision deteriorates due to increased sensitivity to external disturbances

Engineering Contradiction:
Improvemovement speedVSAvoidcontrol precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent implements feedback control by using sensors to detect the actual position and state of the load, comparing it with the desired position, and adjusting the control signals accordingly. This closed-loop feedback mechanism maintains control precision even with reduced component mass by continuously compensating for deviations caused by external disturbances.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary control system that includes sensors, controllers, and actuators between the load handling machine and the external disturbances. This intermediary system filters and compensates for the effects of external disturbances, allowing the machine to maintain precision despite having reduced mass and increased sensitivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If external disturbances like strong winds are present, then operational capability is maintained, but control accuracy deteriorates

Engineering Contradiction:
Improveoperational capabilityVSAvoidcontrol accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent converts the harmful effect of external disturbances into useful information by using sensors to detect disturbance forces and motions. This detected information is then fed into the control system, which generates compensatory control signals to counteract the disturbances, thereby transforming environmental challenges into opportunities for improved control accuracy.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent dynamically adjusts control parameters such as gain values, filtering characteristics, and control forces in response to detected external disturbances. By changing these parameters adaptively, the system maintains operational capability under varying environmental conditions while preserving control accuracy through real-time optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the control performance of load handling machines by effectively compensating for external disturbances and ensuring precise movement control of heavy loads.

Implementation Method 1

an inertial measurement unit configured to measure at least one inertial state of the floating base with respect to an inertial reference coordinate frame

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentUS20250128917A1Dynamic flex compensation, coordinated hoist control, and anti-sway control for load handling machines
Publication Date: 2025.04.24 KALMAR FINLAND OY
  • US20250128917A1 patent drawing
  • US20250128917A1 patent drawing
  • US20250128917A1 patent drawing

AI summary

Various example embodiments relate to motion control of a target such as a suspended load. An apparatus may comprise: a floating base comprising an exteroceptive observation system configured to measure a position or velocity of at least one target with respect to a reference coordinate frame moving with the floating base. The floating base may further comprise an inertial measurement unit configured to measure at least one inertial state of the floating base with respect to an inertial reference coordinate frame. Position or velocity compensation for the at least one target may be performed based on the at least one inertial state of the floating base.