Floating Bearing Segmented Connecting Part Steering Gear

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Solution Overview

Problem

Existing floating bearings for steering gears require high forces for relative movement between the inner and outer rings, leading to inefficiencies in gear play compensation due to thermal expansion and wear.

Innovation Solution

A floating bearing design with a flexible connecting part, featuring projections and a sleeve made of elastomer material, allows for reduced deformation forces by enabling rolling or sliding motion between the inner and outer rings, minimizing the forces required for relative movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the inner ring and outer ring are connected via a flexible connecting part made of elastic material, then the relative movement between the rings is enabled, but relatively high forces are required for the displacement due to deformation of the connecting part

Engineering Contradiction:
Improverelative movement capabilityVSAvoidforce required for displacement
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The connecting part is segmented into a rigid portion (integrally formed with inner or outer ring) and a flexible portion (separate elastic element). This segmentation allows the rigid part to provide structural support while the flexible part enables controlled deformation and relative movement, reducing the force required compared to a fully flexible connecting part.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting part combines rigid material (for the integrally formed portions) and elastic material (for the flexible portion). This composite structure leverages the strength of rigid materials and the flexibility of elastic materials, achieving both structural integrity and low-force relative movement capability.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If the pinion shaft is mounted in a floating bearing to eliminate gearing play, then noise from alternating tooth abutment is reduced, but the forces required for relative movement of the bearing rings increase

Engineering Contradiction:
Improvegearing play noiseVSAvoidforce for ring displacement
Core Design Contradiction:
Object-generated harmful factorsVSForce

Solution Approach 1:

By segmenting the connecting part into rigid and flexible portions, the bearing achieves effective elimination of gearing play through controlled relative movement while reducing the force required for this movement, thereby maintaining noise reduction benefits without the penalty of high deformation forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the physical parameters of the connecting part by using different materials with different stiffness properties in different portions. This parameter change allows the bearing to maintain the relative movement necessary for eliminating gear play noise while requiring lower forces for operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The improved floating bearing reduces the forces needed for relative movement, enhancing the efficiency of gear play compensation and noise reduction in steering gears, while maintaining effective holding of the inner and outer rings together.

Implementation Method 1

The connecting part is formed from an elastic material, in particular from an elastomer

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a section of a pinion shaft of the steering gear is mounted with the interposition of a rolling bearing

Methodology Applied
Scientific EffectRolling: Roller

Implementation Method 3

enabling rolling or sliding motion between the inner and outer rings

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS9488219B2Floating bearing for a steering gear
Publication Date: 2016.11.08 ROBERT BOSCH AUTOMOTIVE STEERING
  • US9488219B2 patent drawing
  • US9488219B2 patent drawing
  • US9488219B2 patent drawing

AI summary

A floating bearing for a steering gear, having an inner ring for receiving a pinion shaft of the steering gear and having an outer ring which surrounds the inner ring and which serves for the mounting of the floating bearing in a housing of the steering gear, wherein the outer ring and the inner ring form an annular gap between them and wherein the outer ring and the inner ring are connected to one another by means of at least one flexible connecting part such that said outer ring and inner ring are movable relative to one another in at least one radial direction, is characterized in that the outer ring and/or the inner ring form, within the connecting part, at least one projection which projects into the annular gap such that the spacing between the outer ring and inner ring is smaller in the region of the projection than in the remaining section of the annular gap.