Floating Detection in Image Forming Apparatuses

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Solution Overview

Problem

Existing image forming apparatuses face challenges in accurately detecting floating of recording media due to temperature differences in the optical path, which cause the laser beam to bend, leading to errors in detecting the recording medium's position.

Innovation Solution

The image forming apparatus incorporates a temperature detector to monitor the temperature in the optical path and a variable mechanism that adjusts the emission direction of the laser beam based on the detected temperature, ensuring accurate detection of recording medium floating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a laser beam is used for floating detection, then detection capability is provided, but temperature differences cause the laser beam to bend leading to measurement errors

Engineering Contradiction:
Improvefloating detection accuracyVSAvoidtemperature-induced beam bending
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A temperature detector is introduced as an intermediary device to monitor temperature in the optical path. The detected temperature information is used by a variable mechanism to adjust the laser beam emission direction, compensating for temperature-induced bending and maintaining detection accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements a feedback loop where the temperature detector continuously monitors optical path temperature, and the controller adjusts the variable mechanism based on this feedback. This closed-loop control compensates for thermal effects on laser beam propagation, preserving measurement precision.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If temperature detection and variable mechanism are added, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvefloating detection accuracyVSAvoidsystem structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The variable mechanism serves multiple functions: it adjusts the laser beam emission direction based on temperature compensation needs and can potentially serve other alignment functions. This multi-functionality justifies the added complexity by providing both temperature compensation and general beam direction control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces measurement errors caused by temperature-induced bending of the laser beam, enabling precise detection of recording medium floating and preventing head damage in image forming apparatuses.

Implementation Method 1

a light projector and a light receiver and that detects floating of the recording medium based on a light reception result by the light receiver of light emitted from the light projector

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

a temperature detector that detects a temperature in an optical path of the light

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 3

temperature differences in the optical path, which cause the laser beam to bend

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS12311658B2Image forming apparatus and control device
Publication Date: 2025.05.27 RICOH CO LTD
  • US12311658B2 patent drawing
  • US12311658B2 patent drawing
  • US12311658B2 patent drawing

AI summary

An image forming apparatus includes a conveyance section that conveys a recording medium along a conveyance path. The image forming apparatus includes a floating detector including a light projector and a light receiver and that detects floating of the recording medium based on a light reception result by the light receiver of light emitted from the light projector and passing above the conveyance path. The image forming apparatus includes a temperature detector that detects a temperature in an optical path of the light. The image forming apparatus includes a variable mechanism that changes an emission direction of the light from the light projector. The image forming apparatus includes circuitry to control an operation of the variable mechanism based on the temperature detected by the temperature detector.