Floating LNG Carrier Power Plant With Modular Sponson Generators

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Solution Overview

Problem

Existing floating LNG plants are limited to natural gas distribution and require extensive refurbishment of the LNG carrier, increasing production time and project risk.

Innovation Solution

A floating independent power plant (FIPP) is created by converting an LNG carrier with a regasification unit, power generator modules in subdivided sponsons, and cooling equipment, allowing modular assembly and integration with existing systems, reducing construction time and environmental impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an LNG carrier is converted into a floating LNG plant with extensive refurbishment, then the plant can supply natural gas to users onshore, but the production time increases and project risk increases

Engineering Contradiction:
Improvenatural gas distribution capabilityVSAvoidproduction time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The sponson structure is divided into multiple compartments, each housing independent power generator modules. This segmentation allows parallel installation and commissioning of modules, significantly reducing overall conversion time while maintaining the ability to supply natural gas to onshore users.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power generator modules are designed as pre-fabricated units that can be prepared in advance and installed in the sponson compartments during the conversion process. This preliminary preparation of modules reduces on-site assembly time and accelerates the overall conversion from LNG carrier to floating power plant.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If an LNG carrier is converted into a floating LNG plant with extensive refurbishment, then the plant can supply natural gas to users onshore, but project risk increases

Engineering Contradiction:
Improvenatural gas distribution capabilityVSAvoidproject risk
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The conversion is segmented into independent modules (power generators in sponson compartments) that can be tested and commissioned separately. This modular approach reduces project risk by allowing incremental validation and reducing the impact of potential failures on the overall project timeline.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converted LNG carrier serves multiple functions: it maintains its original LNG storage and transport capabilities while adding power generation capabilities through the sponson modules. This multi-functionality reduces project risk by providing fallback options and increasing the asset's versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If power generator modules are installed in the sponson, then the electricity producing elements are integrated with existing systems with limited refurbishment, but the sponson structure requires subdivision into compartments

Engineering Contradiction:
Improveintegration with existing systemsVSAvoidsponson compartment structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The sponson is subdivided into compartments that serve as standardized housing units for power generator modules. This segmentation, while adding structural complexity, simplifies the manufacturing process by allowing modular assembly and standardized installation procedures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Power generator modules are nested within the sponson compartments, with each module being a self-contained unit that fits into the predefined structural framework. This nesting approach integrates new equipment with the existing hull structure while maintaining manufacturing simplicity through standardized interfaces.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Area of stationary object

If adjoining modular units are placed in mirror position, then deck space is saved by combining exhaust stacks, but the arrangement requires precise positioning

Engineering Contradiction:
Improvedeck spaceVSAvoidmodular unit positioning
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The mirror position arrangement of modular units creates a symmetric configuration that allows exhaust stacks to be combined, saving deck space. The asymmetric design of individual modules is optimized to work with this symmetric arrangement, balancing space efficiency with positioning requirements.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Exhaust stacks from adjoining modular units are merged into a single combined exhaust system. This merging reduces the number of separate structures on deck, saving space while the modular design maintains precise positioning through standardized mounting interfaces and alignment features.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The FIPP can supply power independently, reduce construction time, and meet stringent environmental standards by minimizing seawater use for cooling, while maintaining the initial containment system and allowing self-propulsion.

Implementation Method 1

a regasification unit, connected with an inlet to the plurality of LNG storage tanks, for regasification of stored LNG

Methodology Applied
Scientific EffectRegasification: Phase Change

Implementation Method 2

power generator sets, each forming one of the plurality of compartments and provided with an inlet connected to an outlet of the regasification unit for receiving fuel gas and adapted for generating electricity using the received fuel gas

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 3

cooling equipment, coupled to the plurality of power generation modules and arranged to cool the plurality of power generation modules

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 4

each of the compartments comprising a power generator set is provided with an exhaust stack and an air inlet in an upper side

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4157708B1A floating independent power plant and method of converting an LNG carrier into one
Publication Date: 2025.07.02 SINGLE BUOY MOORINGS INC
  • EP4157708B1 patent drawingFigure 1
  • EP4157708B1 patent drawingFigure 2A
  • EP4157708B1 patent drawingFigure 2B~2C

AI summary

An FFIP comprising a converted LNG carrier with a plurality of LNG storage tanks within the hull, comprising: a regasification unit, connected with an inlet to the plurality of LNG storage tanks, for regasification of LNG; a sponson on either side of the hull, each subdivided into a plurality of equally sized compartments along the length of the sponson; a plurality of power generator modules comprising power generator sets, each forming one of the compartments and with an inlet connected to an outlet of the regasification unit, adapted for generating electricity using the fuel gas, each of the compartments comprising a power generator set being provided with an exhaust stack and an air inlet located on longitudinally opposite sides of the compartment and with the exhaust stacks of adjoining compartments being combined; and cooling equipment, coupled to the plurality of power generation modules and arranged to cool said modules.