Floating Solar Maintenance Trolley for Corridor-Free Panel Access

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Solution Overview

Problem

Existing floating solar installations require maintenance corridors or significant spacing between rows of photovoltaic panels, which reduce energy yield and necessitate substantial material use for floats and floats supporting service units.

Innovation Solution

A floating solar installation with maintenance rails and trolleys that allow maintenance access without corridors, enabling close spacing between rows, using a trolley system with rails and transfer trolleys for panel replacement and cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If maintenance corridors are provided between rows of photovoltaic panels, then operator access for maintenance is enabled, but the spacing between rows increases reducing energy yield

Engineering Contradiction:
Improveoperator access for maintenanceVSAvoidenergy yield per unit surface
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces the mechanical system of physical maintenance corridors with a trolley system that runs on rails mounted on the floating structure. The trolley can transport operators and equipment along the rails without requiring open space between panel rows, thus maintaining accessibility while maximizing photovoltaic coverage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention transitions from two-dimensional ground-level maintenance corridors to a three-dimensional rail system mounted above the water level. The rails extend along the floating structure, allowing the trolley to access panels from above, effectively utilizing vertical space to resolve the contradiction between maintenance access and surface utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If maintenance corridors with floats are provided, then operator recovery and movement are enabled, but substantial material quantity for floats is required

Engineering Contradiction:
Improveoperator movement and load supportVSAvoidfloat material quantity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The floating structure serves multiple functions: it provides buoyancy for the photovoltaic panels, supports the maintenance rails, and acts as the foundation for the entire installation. This eliminates the need for separate maintenance corridor floats, reducing material quantity while maintaining operator accessibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the maintenance infrastructure with the floating support structure. The rails are mounted directly on the floats that already support the photovoltaic panels, combining the structural support function with the maintenance access function into a single integrated system.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If significant spacing between rows is provided for waterway circulation, then service unit passage is enabled, but the surface area for photovoltaic panels is reduced

Engineering Contradiction:
Improveservice unit circulationVSAvoidsurface area for photovoltaic panels
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent replaces the water-based service unit circulation system with a rail-based trolley system. The trolley travels along rails mounted on the floating structure, eliminating the need for waterways between panel rows and maximizing the surface area available for photovoltaic installation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention moves the maintenance access function from the horizontal plane (waterways between rows) to the vertical plane (rails mounted above water level). This dimensional shift allows panel rows to be placed closer together while maintaining serviceability through the elevated rail system.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances energy efficiency by minimizing non-productive surface area and reducing float material requirements while facilitating maintenance and cleaning.

Implementation Method 1

floats providing buoyancy to the installation

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 2

first rolling/sliding members and second rolling/sliding members configured respectively to circulate respectively along a first rail and the second rail

Methodology Applied
Scientific EffectRolling friction: Friction

Data Source

PatentEP4383558B1Floating solar facility and method for maintaining such a solar facility
Publication Date: 2025.09.10 CIEL ET TERRE INTERNATIONAL
  • EP4383558B1 patent drawingFigure 1~1A
  • EP4383558B1 patent drawingFigure 2~3
  • EP4383558B1 patent drawingFigure 4~5

AI summary

This disclosure relates to a floating solar installation (1), comprising: - floats (11) providing buoyancy to the installation, - at least one row (R1, R2) of photovoltaic panels and a trolley system configured for the maintenance of the photovoltaic (PV) panels, comprising: - maintenance rails (12, 13, 14) - at least one maintenance trolley (2) comprising a chassis (20) provided with first rolling/sliding members and second rolling/sliding members configured respectively to travel while being guided by the two rails, and in which the trolley is configured to be moved along the rails, the chassis configured to pass astride, over the photovoltaic panels of said at least one row (R1, R2).