Floating solar system

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Solution Overview

Problem

Existing floating solar systems face limitations due to the use of plastic for structural support, which is inefficient in terms of cost, strength, and durability, and are prone to soiling and reduced efficiency due to dust accumulation, while also having loading constraints that require frequent anchoring and are not suitable for high wind regimes.

Innovation Solution

A floating solar mounting system utilizing a lattice network of fiber-reinforced polymer (FRP) rods and steel cables that interconnect into a grid, providing a stronger, more durable, and cost-effective structural support for solar panels, allowing for increased wind and wave loading resistance and reduced anchoring frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If plastic is used for both flotation and structural purposes, then flotation capability is achieved, but structural strength and durability are insufficient

Engineering Contradiction:
Improvestructural strengthVSAvoidmaterial functionality
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The system divides the functional requirements into separate components: plastic floats provide flotation capability while FRP (fiber-reinforced polymer) rods provide structural support. This segmentation allows each material to optimize its specific function rather than requiring a single material to fulfill both roles simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials by combining plastic floats with FRP rods and steel cables. The FRP rods provide high strength-to-weight ratio and durability, while the plastic floats provide buoyancy. This composite approach resolves the contradiction by leveraging the strengths of different materials for their respective functions.

Inventive Principle:
Principle #40Composite materials

2Productivity

If array size is increased, then energy production is improved, but wind loading forces increase requiring more frequent anchoring

Engineering Contradiction:
Improveenergy productionVSAvoidwind loading forces
Core Design Contradiction:
ProductivityVSForce

Solution Approach 1:

The invention changes the structural parameters by using FRP rods with high tensile strength and steel cables for anchoring. These materials can withstand significantly higher wind loading forces compared to traditional plastic structures, allowing larger array sizes without proportionally increasing anchoring frequency. The parameter change in material strength enables larger-scale deployments.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If anchoring frequency is increased, then stability in high wind regimes is improved, but installation complexity and cost increase

Engineering Contradiction:
ImprovestabilityVSAvoidanchoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention introduces FRP rods as intermediary structural elements that distribute and transfer wind loading forces across the entire array framework. These rods act as mediators between the solar panels and the anchoring points, allowing the system to maintain stability with fewer anchoring points compared to direct panel-to-anchor configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Duration of action of stationary object

If traditional plastic structures are used, then cost is reduced, but durability and strength are insufficient

Engineering Contradiction:
ImprovedurabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The invention changes the material parameter from traditional plastic to FRP (fiber-reinforced polymer) for structural components. FRP provides significantly higher durability, strength, and resistance to environmental degradation while maintaining cost-effectiveness through efficient material usage and reduced anchoring requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The FRP-based system enhances durability, reduces anchoring needs, increases energy yield, lowers costs, and minimizes environmental impact, enabling larger solar arrays with improved efficiency and reliability.

Implementation Method 1

A floating solar mounting system utilizing a lattice network of fiber-reinforced polymer (FRP) rods and steel cables that interconnect into a grid, providing a stronger, more durable, and cost-effective structural support

Methodology Applied
Scientific EffectTensile strength: Tension

Implementation Method 2

lattice network of fiber-reinforced polymer (FRP) rods and steel cables that interconnect into a grid, providing a stronger, more durable, and cost-effective structural support

Methodology Applied
Scientific EffectStructural rigidity:

Implementation Method 3

Floating solar system

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11799413B2Floating solar system
Publication Date: 2023.10.24 FLOTAICS LLC
  • US11799413B2 patent drawing
  • US11799413B2 patent drawing
  • US11799413B2 patent drawing

AI summary

A floating solar system comprising a grid comprising a plurality of rod-cables, at least some of the rod-cables comprising fiber reinforced polymer, the grid providing a support structure for the floating solar system. The floating solar system further including a plurality of solar floats to provide buoyancy, each solar float coupled to the grid, the plurality of solar floats not providing structural support. The floating solar system designed to support a plurality of solar panels, each solar panel coupled to a corresponding solar float, the solar panel providing shade for the corresponding solar float.