Floating Vessel Crane Motion Compensation for Deep Water Wind Turbine Installation

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Solution Overview

Problem

Offshore wind turbine installations in deep water are hindered by the instability of floating installation vessels, which are affected by multiple degrees of freedom, making precise alignment and hoisting of heavy components challenging, especially in poor weather conditions and deep water environments where jackup vessels are impractical.

Innovation Solution

A lifting assembly supported by a floating installation vessel, equipped with sensors and a controller to adjust the position of the suspended load relative to the wind turbine assembly, using markers and cameras to detect and compensate for vessel and wind turbine motions, ensuring precise and controlled movement of components during installation or maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a jackup vessel is used for offshore wind turbine installation, then the vessel can provide a stable base for crane operations, but the vessel cannot operate in deep water where the seabed is too far for the legs to reach

Engineering Contradiction:
Improvevessel stabilityVSAvoidwater depth adaptability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent transitions from a static jackup vessel (fixed legs on seabed) to a dynamic floating vessel system that actively compensates for motion. The control system continuously adjusts crane operations based on real-time motion data from sensors, enabling stable lifting operations despite the vessel's natural floating movements in deep water.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements closed-loop feedback control by using sensors (accelerometers, gyroscopes, wave radar) to continuously monitor vessel motion and feeding this data back to the control system. The controller processes this information and automatically adjusts crane boom angle, hoisting speed, and load position to compensate for vessel movements, maintaining alignment between the suspended load and target.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If a floating installation vessel is used in deep water, then the vessel can access remote offshore sites, but the vessel experiences multiple degrees of freedom motion that complicates precise alignment and hoisting

Engineering Contradiction:
Improvedeep water accessibilityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical alignment operations with an automated control system. Instead of relying on operator skill to manually adjust crane operations during vessel motion, the system uses sensors and controllers to automatically calculate and execute alignment corrections, significantly improving precision and reducing operational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system dynamically changes operational parameters (boom angle, hoisting speed, load position) in real-time based on measured vessel motion parameters. The control system processes motion data and continuously adjusts these parameters to maintain optimal alignment between the suspended load and the target on the wind turbine structure.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional lifting methods are used without motion compensation, then the equipment is simpler, but the installation procedure is significantly prolonged due to alignment difficulties

Engineering Contradiction:
Improvesystem simplicityVSAvoidinstallation speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system performs preliminary motion measurement and prediction before critical alignment operations. Sensors continuously monitor vessel motion and the control system predicts future positions, allowing proactive adjustment of crane operations to maintain alignment throughout the lifting process rather than reacting to misalignment after it occurs.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces the duration and enhances the safety of component lifting maneuvers by accounting for vessel and wind turbine motions, allowing for precise alignment and stable operation even in adverse conditions, making it suitable for deep water installations beyond the reach of traditional jackup vessels.

Implementation Method 1

A sensor arrangement 2, in this case the sensor arrangement 2 comprises a motion tracking assembly with one or more cameras 21 and various markers 20 attached at appropriate points on the floating installation vessel 3

Methodology Applied
Scientific EffectOptical detection: Photography

Implementation Method 2

a controller 4 realised to control elements of the lifting assembly 10 on the basis of the sensed installation vessel motion to adjust the position of the suspended load relative to the wind turbine assembly 5

Methodology Applied
Scientific EffectFeedback control: Feedback

Data Source

PatentEP3601793B1Offshore wind turbine installation arrangement
Publication Date: 2024.05.29 SIEMENS GAMESA RENEWABLE ENERGY AS
  • EP3601793B1 patent drawingFigure 1
  • EP3601793B1 patent drawingFigure 2
  • EP3601793B1 patent drawingFigure 3

AI summary

The invention describes an offshore wind turbine installation arrangement (1, 2, 3, 4), comprising a lifting assembly (1) realized to hoist a suspended load (L) between a floating installation vessel (3) and a wind turbine assembly (5), which lifting assembly (1) comprises a crane (10) supported by the floating installation vessel (3); a sensor arrangement (2) realized to sense at least a motion (RX, RY, RZ; V) of the floating installation vessel (3); and a controller (4) realized to control elements (12A, 13A, 151A, 152A) of the lifting assembly (1) on the basis of the sensed installation vessel motion (RX, RY, RZ; V) to adjust the position of the suspended load (L) relative to the wind turbine assembly (5). The invention further describes a method of hoisting a load (L) between a floating installation vessel (3) and an offshore wind turbine assembly (5).