Flocked Conductive Electrode Layer for Bioelectric Signal Detection

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Solution Overview

Problem

Existing sports apparel lacks effective integration of bioelectric signal detection technology, such as ECG and EMG, for real-time monitoring during exercise, due to inadequate skin contact and conductivity.

Innovation Solution

The apparel incorporates a base layer with conductive electrodes and a flocked fibre layer made of conductive fibre particles, which improves skin contact and conductivity through a flocking process, allowing for wireless transmission of physiological signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional skin electrodes are placed on the skin, then bioelectric signals can be detected, but skin contact and conductivity are inadequate

Engineering Contradiction:
Improvesignal detection reliabilityVSAvoidskin contact quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies composite materials by combining conductive fibers with flocking technology to create an electrode layer that integrates multiple functional properties. The conductive fiber particles are embedded in a flexible matrix material, creating a composite structure that simultaneously provides electrical conductivity, mechanical flexibility, and enhanced skin contact capability, thereby resolving the contradiction between signal detection reliability and skin contact quality

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent employs parameter changes by modifying the physical and electrical parameters of the electrode material through flocking process. The conductive fiber particles are deposited with specific density, orientation, and conductivity parameters to optimize both skin contact area and electrical signal transmission, addressing the contradiction between adequate skin contact and reliable signal detection

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conductive materials are used for electrodes, then conductivity is improved, but comfort and skin contact are reduced

Engineering Contradiction:
Improveelectrode conductivityVSAvoiduser comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by creating regions with different properties within the electrode layer. The conductive fiber particles are distributed non-uniformly, with higher concentration at contact points for optimal conductivity, while other regions maintain softer, more flexible characteristics for comfort. This localized differentiation resolves the contradiction between electrode conductivity and user comfort

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses the flocking layer as an intermediary between the conductive materials and the skin. This intermediate layer consists of fine fiber particles that provide a soft, comfortable interface while maintaining electrical conductivity through the conductive fiber network, thereby mediating between the conflicting requirements of conductivity and comfort

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables reliable and comfortable real-time monitoring of physiological signals, enhancing user-specific sports performance analysis and feedback.

Implementation Method 1

a flocked fibre layer comprising conductive fibre particles arranged on the at least one electrode layer through flocking

Methodology Applied
Scientific EffectFlocking:

Data Source

PatentUS9504396B2Exercise apparel
Publication Date: 2016.11.29 POLAR ELECTRO
  • US9504396B2 patent drawing
  • US9504396B2 patent drawing
  • US9504396B2 patent drawing

AI summary

An apparel is disclosed. The apparel comprises a base layer, at least one electrode layer arranged on the base layer either directly or through at least one intermediate layer. The at least one electrode layer is made at least partly of a conductive material. The apparel further comprises a flocked fiber layer comprising conductive fiber particles arranged on the at least one electrode layer through flocking.