Floor brush, cleaning device and roller brush disassembly method

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Solution Overview

Problem

The existing methods for disassembling and assembling roller brushes from floor brushes in cleaning devices are cumbersome and labor-intensive, requiring manual clamping and unclamping, which complicates the process and results in poor user experience.

Innovation Solution

Incorporating a driving means with a rotating shaft that can move the roller brush to and from a preset mounting position, utilizing magnetic and mechanical connections, and a tension structure with a ratchet and roller holder for easy assembly and disassembly, allowing the roller brush to be automatically and rapidly removed and reattached.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual clamping and unclamping methods are used for roller brush assembly and disassembly, then the structure is simple, but the operation process is cumbersome and labor-intensive

Engineering Contradiction:
Improveroller brush assembly and disassembly operationVSAvoiddriving means and connection structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces the traditional manual mechanical clamping operation with a magnetic connection system. The magnetic connection part on the floor brush body automatically attracts and holds the roller brush, eliminating the need for manual clamping forces. Users simply need to push the roller brush toward the brush body for automatic magnetic attachment, or pull it for detachment, transforming a complex manual mechanical operation into a simple guided motion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic connection system provides self-aligning and self-latching functionality. When the roller brush is pushed toward the brush body, the magnetic force automatically guides and secures the connection without user intervention. The connection structure with protrusions and grooves further enables automatic positioning, allowing the assembly process to complete itself once the user initiates the motion.

Inventive Principle:
Principle #25Self-service

2Productivity

If traditional connection structures are used, then the device complexity is low, but the assembly and disassembly process is time-consuming

Engineering Contradiction:
Improveroller brush assembly and disassembly speedVSAvoiddriving means structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical fastening mechanisms (screws, clips, or snap-fits requiring manual manipulation) with a magnetic field-based connection system. The magnetic connection part generates attractive force that rapidly pulls the roller brush into position and secures it, dramatically reducing assembly time. Disassembly is equally rapid, requiring only a simple pulling motion to overcome the magnetic force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The magnetic connection part is pre-positioned on the floor brush body, and the connection structure with protrusions and grooves is pre-configured for automatic engagement. When the user pushes the roller brush toward the brush body, the pre-positioned magnetic field and mechanical features work together to automatically complete the connection without requiring the user to perform multiple discrete assembly steps.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the roller brush is firmly fixed during cleaning, then cleaning reliability is high, but disassembly requires excessive user effort

Engineering Contradiction:
Improveroller brush removal effortVSAvoidroller brush fixation during cleaning
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The magnetic connection part is pre-configured to generate optimal holding force during the cleaning operation, ensuring the roller brush remains firmly fixed when needed. The same magnetic force, when overcome by a simple pulling motion, allows easy disassembly. The connection structure with protrusions and grooves provides preliminary mechanical guidance that ensures reliable engagement during cleaning while allowing straightforward release.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the assembly and disassembly process, reduces user effort, and enhances operational efficiency by allowing the roller brush to be quickly and easily removed and reattached, improving user experience and maintaining the brush's cleanliness.

Implementation Method 1

the other end of the connecting piece is magnetically connected with the connecting part

Methodology Applied
Scientific EffectMagnetic connection: Magnetism

Data Source

PatentUS20240016358A1Floor brush, cleaning device and roller brush disassembly method
Publication Date: 2024.01.18 TIANKE INTELLIGENT TECH CO LTD
  • US20240016358A1 patent drawing
  • US20240016358A1 patent drawing
  • US20240016358A1 patent drawing

AI summary

A floor brush, a cleaning device and a roller brush disassembly method; wherein the floor brush includes: a floor brush body, one end of the floor brush body being provided with a driving means; a roller brush, and one end of the roller brush is drivable-connected to the driving means; a driving shaft of the driving means is capable of rotating in a first direction of rotation, causing the roller brush to move relatively to the driving shaft and be off the preset mounting position; the first direction of rotation is opposite to the direction of rotation of the roller brush when performing cleaning. Roller brush is driven to move by means of the driving means, and can be quickly disassembled from the floor brush body.