Floor cleaning device with disinfection capabilities

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current floor cleaning technologies, such as those using ultraviolet light and ozone, are energy-intensive, hazardous to workers, and can damage equipment and surfaces, while failing to effectively reduce pathogen dissemination in acute care environments.

Innovation Solution

The use of cavitation bubbles created by high-pressure water jets or Venturi tubes, combined with electrochemical disinfection methods like Chlorine Dioxide production, to clean and disinfect surfaces and fluids, reducing the need for chemicals and minimizing equipment damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ultraviolet light is used for disinfection, then pathogen elimination is improved, but energy consumption increases and equipment damage occurs

Engineering Contradiction:
Improvepathogen elimination effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces ultraviolet light (electromagnetic radiation) with cavitation bubbles (mechanical phenomenon) for disinfection. The cavitation bubbles are generated by injecting high-pressure fluid streams into the cleaning solution, creating mechanical shock waves that eliminate pathogens without requiring high-energy UV lamps or large batteries.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses hydraulic principles by injecting high-pressure fluid streams into the cleaning solution to generate cavitation bubbles. This hydraulic approach creates the necessary mechanical energy for pathogen elimination through bubble formation and collapse, avoiding the need for electrical energy-intensive UV lighting systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If ultraviolet light is used for disinfection, then pathogen elimination is improved, but floor surface damage occurs

Engineering Contradiction:
Improvepathogen elimination effectivenessVSAvoidfloor surface damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes the chemical/electromagnetic action of UV light with the mechanical action of cavitation bubbles. The bubbles generate localized shock waves that physically disrupt and eliminate pathogens on the floor surface without causing the bleaching or degradation effects associated with UV radiation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If ozone is used for disinfection, then pathogen elimination is improved, but worker safety risks increase

Engineering Contradiction:
Improvepathogen elimination effectivenessVSAvoidworker safety risks
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention replaces ozone (chemical disinfectant) with cavitation bubbles (mechanical phenomenon). This substitution eliminates the generation of harmful ozone gas that poses safety risks to workers, while maintaining effective pathogen elimination through the mechanical shock waves produced by bubble collapse.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Reliability

If ozone is used for disinfection, then pathogen elimination is improved, but equipment degradation occurs

Engineering Contradiction:
Improvepathogen elimination effectivenessVSAvoidequipment lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent substitutes ozone exposure with cavitation bubble generation, replacing a chemically aggressive disinfection method with a mechanically-based approach. This prevents the oxidative degradation of plastic components, pumps, and other equipment materials that occurs with ozone exposure, thereby extending equipment lifespan.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Reliability

If high-pressure fluid injection is used to create cavitation bubbles, then pathogen elimination is improved, but fluid consumption increases

Engineering Contradiction:
Improvepathogen elimination effectivenessVSAvoidfluid consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The invention optimizes the parameters of the injected fluid stream (pressure, flow rate, injection timing) to generate cavitation bubbles efficiently. By carefully controlling these parameters, the system achieves effective pathogen elimination with minimal fluid consumption, as the cavitation effect is produced through precise high-pressure injection rather than continuous high-volume flow.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively removes pathogens and dirt without the bleaching effects of UV light or ozone, enhancing safety and reducing the risk of Hospital Acquired Infections (HAIs) by providing a more efficient and safer cleaning process.

Implementation Method 1

The use of cavitation bubbles created by high-pressure water jets or Venturi tubes

Methodology Applied
Scientific EffectCavitation: Cavitation

Implementation Method 2

The use of cavitation bubbles created by high-pressure water jets or Venturi tubes

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 3

electrochemical disinfection methods like Chlorine Dioxide production

Methodology Applied
Scientific EffectElectrochemical disinfection: Electrolysis

Data Source

PatentUS10814358B2Floor cleaning device with disinfection capabilities
Publication Date: 2020.10.27 KARCHER NORTH AMERICA INC
  • US10814358B2 patent drawing
  • US10814358B2 patent drawing
  • US10814358B2 patent drawing

AI summary

Methods and systems for cleaning floor surfaces are provided. In various embodiments, floor cleaning devices comprise enhanced cleaning and disinfecting capabilities. A clean fluid storage tank and a spent fluid storage tank are provided on-board the device. Means for creating cavitation bubbles to enhance cleaning are contemplated. Additionally, chemical agents and systems are contemplated for sanitizing surfaces as well as fluid that is captured or recaptured by the device.