Floor Cleaning Machine Pivot Joint Design for Stable Contact Pressure

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Solution Overview

Problem

Existing floor cleaning machines lack effective mechanisms for maintaining high contact pressure against the floor, leading to suboptimal dirt removal and stability during cleaning operations.

Innovation Solution

The design incorporates an orbital swivel joint for the support rod assembly, allowing the cleaning head to maintain consistent contact pressure through the weight of the assembly, ensuring the cleaning roller unit rotates effectively and remains aligned with the floor, with features like a guide rail and counter-movement for stability and ease of operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a conventional support leg mechanism is used to maintain cleaning head contact with the floor, then the structure is simple, but the contact pressure is insufficient and stability is poor

Engineering Contradiction:
Improvecontact pressureVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The support rod assembly acts as a counterweight mechanism where the weight of the assembly (including fluid tanks) is positioned to create a moment that presses the cleaning head against the floor. The pivot joint allows the assembly to pivot, and this pivoting motion, driven by the weight distribution, maintains consistent contact pressure between the cleaning roller unit and the floor surface, resolving the contradiction between sufficient contact pressure and structural simplicity.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The orbital swivel joint with guide rail ensures that regardless of the support rod assembly's pivot position, the cleaning head maintains a consistent position relative to the floor. This creates an equipotential condition where the cleaning effectiveness remains constant throughout the operating range, eliminating the need for complex active pressure control mechanisms while maintaining stable contact pressure.

Inventive Principle:
Principle #12Equipotentiality

2Force

If the support rod assembly is made heavy to increase contact pressure, then cleaning effectiveness improves, but the machine becomes harder to maneuver and detach fluid tanks

Engineering Contradiction:
Improvecontact pressureVSAvoidease of detachment
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The support rod assembly is designed with dynamic pivotability through the orbital swivel joint, allowing the operator to easily change the pivot position and detach fluid tanks when needed. The guide rail constrains the motion to an orbital path, ensuring that even when the assembly is heavy, it can be repositioned and detached with minimal effort while maintaining cleaning effectiveness throughout the range of motion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The orbital swivel joint with guide rail acts as an intermediary mechanism that decouples the weight of the support rod assembly from the operator's effort to maneuver or detach components. The guide rail provides a constrained path that guides the heavy assembly through its motion, reducing the force required by the operator to reposition or detach fluid tanks while maintaining the necessary contact pressure for effective cleaning.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a simple pivot joint is used for the support rod assembly, then the structure is easy to manufacture, but the cleaning head position varies relative to the floor

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidposition consistency
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The guide rail in the orbital swivel joint serves as an intermediary constraint that ensures the cleaning head maintains a consistent position relative to the floor throughout the pivot range. This mechanical guide provides the necessary precision without requiring complex active control systems or precision manufacturing of all components, as the guide rail itself enforces the correct motion path.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The orbital motion path designed by the guide rail creates an equipotential condition where the cleaning head's position relative to the floor remains consistent regardless of the pivot angle. This allows a relatively simple pivot joint structure to achieve high position consistency, as the orbital constraint compensates for variations in pivot position.

Inventive Principle:
Principle #12Equipotentiality

4Productivity

If the cleaning roller unit is designed to rotate effectively, then dirt removal improves, but the mechanism becomes more complex

Engineering Contradiction:
Improvedirt removal efficiencyVSAvoidmechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cleaning roller unit is designed to rotate effectively through self-service mechanisms where the weight and motion of the support rod assembly naturally drive the rotation. The orbital swivel joint converts the linear pivoting motion into rotational motion of the cleaning roller, eliminating the need for separate drive mechanisms while maintaining high dirt removal efficiency through consistent contact pressure and effective rotation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances dirt removal efficiency and stability, enabling effective cleaning across various floor types, including under furniture, with easy detachment of fluid tanks and reduced operator effort.

Implementation Method 1

a support rod device (36) which is pivotably held on the cleaning head (12) via a pivot joint (84)

Methodology Applied
Scientific EffectPivot joint mechanism: Hinge

Implementation Method 2

at least one cleaning roller unit (18) which is rotatably arranged on the cleaning head (12) about an axis of rotation (46)

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4201285B1Floor cleaning machine with pivot and method for operating a floor cleaning machine
Publication Date: 2025.12.31 ALFRED KARCHER SE & CO KG
  • EP4201285B1 patent drawingFigure 1
  • EP4201285B1 patent drawingFigure 2
  • EP4201285B1 patent drawingFigure 3

AI summary

A floor cleaning machine is provided, comprising a cleaning head (12), at least one cleaning roller unit (18) which is rotatably arranged on the cleaning head (18) about a rotation axis (46), and a support rod device (36) which is pivotably held on the cleaning head (12) via a pivot joint (84), wherein a pivot axis (40) of the pivot joint (84) coincides with the rotation axis (46) of the at least one cleaning roller unit (18).