Floor cleaning machine

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Solution Overview

Problem

Existing floor cleaning machines lack an efficient mechanism for effective suction and dirt removal, particularly in areas with varying surface textures and types, leading to incomplete cleaning and user fatigue due to inadequate design for ease of use.

Innovation Solution

The floor cleaning machine incorporates a suction channel system with adjustable mouth walls and a contact element that protrudes into the cleaning roller, creating a negative pressure zone for enhanced suction, combined with a rotating cleaning roller and supplementary air supply for effective dirt pickup, allowing for efficient cleaning of various surfaces without the need for supporting wheels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional suction channel design is used, then the device complexity is reduced, but the suction efficiency and dirt removal capability are insufficient

Engineering Contradiction:
Improvesuction efficiencyVSAvoidsuction channel structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suction channel is divided into multiple segments including a first suction channel, second suction channel, third suction channel, and fourth suction channel, each with specific functions. This segmentation allows optimized airflow paths and improved suction efficiency while maintaining manageable device complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suction channels are arranged in a nested configuration where channels are positioned within or alongside each other, creating an integrated structure that maximizes suction effectiveness while minimizing the overall space required, thus balancing complexity with performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the mouth walls are spaced apart, then the device complexity is reduced, but the suction effectiveness and negative pressure generation are insufficient

Engineering Contradiction:
Improvesuction effectivenessVSAvoidmouth wall configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The first mouth wall and second mouth wall are positioned asymmetrically relative to the cleaning roller, with the first mouth wall having a different configuration than the second. This asymmetric arrangement creates effective negative pressure zones that enhance suction effectiveness while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #4Asymmetry

3Stability of the object's composition

If supporting wheels are added, then the device stability is improved, but the surface damage risk and cleaning quality deteriorate

Engineering Contradiction:
Improvedevice stabilityVSAvoidsurface damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The design extracts and removes the supporting wheels from the system entirely. The floor cleaning machine is designed to be supported and stabilized through alternative means such as the cleaning roller itself and the structural design of the support device, eliminating the harmful effect of wheels on floor surfaces while maintaining device stability.

Inventive Principle:
Principle #2Taking out (Extraction)

4Productivity

If the cleaning roller rotates faster, then the cleaning productivity is improved, but the user effort and control difficulty increase

Engineering Contradiction:
Improvecleaning speedVSAvoiduser control
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The cleaning roller is designed to rotate through the interaction between the cleaning substrate and the floor surface itself, rather than requiring direct mechanical drive from the user. The relative motion between the roller and floor generates the necessary rotation, making the system self-driven and easy to control while maintaining high cleaning productivity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves optimized suction and dirt removal, reducing user effort and preventing surface damage, while ensuring effective cleaning of diverse floor types with minimal residual moisture and reduced risk of fluid short-circuiting.

Implementation Method 1

a fan device for creating a suction flow

Methodology Applied
Scientific EffectSuction flow: Pressure Gradient

Data Source

PatentUS20240349968A1Floor cleaning machine
Publication Date: 2024.10.24 ALFRED KARCHER SE & CO KG
  • US20240349968A1 patent drawing
  • US20240349968A1 patent drawing
  • US20240349968A1 patent drawing

AI summary

A floor cleaning machine is provided, in particular a hand-guided and/or hand-held floor cleaning machine, including a support device, at least one cleaning roller arranged on the support device, capable of being driven in rotation and provided with a cleaning substrate, said cleaning substrate being made of a textile material; and at least one mouth towards the at least one cleaning roller that includes a first and a spaced second mouth wall having a mouth opening therebetween, wherein the first mouth wall is positioned above the second mouth wall relative to the direction of gravity, wherein the first and/or second mouth wall protrude(s) into the cleaning substrate of the at least one cleaning roller.