Multi-Component Floor Dispensing Rig for Automated Mixing
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Solution Overview
Problem
Existing methods for applying flooring materials, such as epoxy coatings, require manual mixing and dispensing, which are inefficient and labor-intensive, especially when multiple components are involved.
Innovation Solution
A mobile floor surface dispense rig with integrated wheels, supports, displacers, and pumps that automatically mix and dispense multiple flooring material components, featuring movable and stowable displacers for efficient material handling and a dispenser that can be easily positioned for precise application.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual mixing and dispensing methods are used, then device complexity is reduced, but productivity and labor efficiency deteriorate
Solution Approach 1:
The patent combines multiple functions (mixing, pumping, and dispensing) into a single integrated rig system. The mixing container is merged with pumping mechanisms and dispensing apparatus, allowing automated multi-component material processing in one unified system, thereby improving productivity without proportionally increasing overall system complexity
Solution Approach 2:
The rig is designed as a multi-functional system that can handle multiple components, perform mixing, pumping, and dispensing operations. The system can accommodate different material supplies and component configurations, providing universal applicability for various flooring material applications while maintaining efficient automated operation
2Ease of operation
If automated pumping systems are used, then labor requirements are reduced, but ease of operation deteriorates due to system complexity
Solution Approach 1:
The system incorporates automatic material drawing and pumping mechanisms that operate autonomously once configured. The displacers automatically draw materials from supplies and pump them through the system without continuous manual intervention, allowing the equipment to serve itself during operation while maintaining ease of use through simplified controls
Solution Approach 2:
The pumping system uses movable displacers that can be positioned and adjusted dynamically based on material levels and dispensing requirements. This dynamic capability allows the automated system to adapt to changing conditions while maintaining operational simplicity through automated adjustment mechanisms
3Productivity
If multiple material supplies are integrated into one system, then productivity improves, but device complexity increases
Solution Approach 1:
The system divides material handling into separate, modular components - each material supply is handled by its own displacer and pumping mechanism. This segmentation allows independent management of each material stream while integrating them into a unified dispensing system, improving productivity through coordinated multi-material handling without excessive complexity
Solution Approach 2:
The system employs a hierarchical structure where multiple material supplies are integrated within a single rig framework. The displacers and pumping mechanisms are nested within the overall system architecture, with each component fitting into a defined space and function, thereby managing complexity through organized integration of multiple materials
Data Source
AI summary
A floor surface dispense rig is configured to mix multiple constituent materials together to form a plural component flooring material and is configured to output that plural component material onto a ground surface. The dispense rig includes multiple displacers that draw the individual constituent materials from material supplies and pump the constituent materials to a dispenser for emitting the resultant plural component material.