Automotive Floor Mat Evacuation Unit

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Solution Overview

Problem

Existing floor mats for motor vehicles are inadequate in managing water and particulate accumulation, as their limited volumetric capacity and design lead to overflow during vehicular movements and potential capillary absorption by garments, failing to effectively protect occupants' clothing from stains and corrosion.

Innovation Solution

A floor mat assembly comprising a ribbed mat with an integrated evacuation unit, including a pump and reservoir, that directs and collects liquid-based substances and particulates, and actively pumps them out for disposal, supplemented by an auxiliary mat for enhanced protection and drainage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If ribbing is used to create channels for collecting substances, then garment protection is improved, but the volumetric capacity is limited and substances can overflow during vehicular movements

Engineering Contradiction:
Improvegarment protectionVSAvoidvolumetric capacity
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The floor mat is divided into multiple channels separated by ribs, with each channel acting as an independent collection zone. This segmentation allows the system to handle larger quantities of substances while maintaining effective garment protection through the distributed channel structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a two-dimensional surface collection system to a three-dimensional containment system by creating deep channels with substantial volumetric capacity. The channels extend vertically to provide adequate storage volume while maintaining the ribbed structure for garment protection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If channels are created to store substances, then collection capacity is improved, but substances can overflow the ribbing during sharp turns and absorption by garments is possible through capillarity

Engineering Contradiction:
Improvecollection capacityVSAvoidcontainment reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The channels are designed with sufficient volumetric capacity to accommodate expected substance accumulation before overflow can occur. The ribbing structure creates a buffer zone that prevents direct contact between substances and garments, providing a safety margin during vehicular movements.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The ribbing is designed with rounded contours rather than sharp edges, creating a smooth transition between the channel walls and the garment contact surface. This curvature eliminates capillary action pathways that would otherwise allow substance absorption by garments through sharp ridges.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents garment staining and corrosion by actively removing collected substances, reducing moisture-related issues like mold and mildew odors and fogged windows, while accommodating various vehicle configurations and environments.

Implementation Method 1

an evacuation unit being adapted to pump at least some of the substances out of said floor mat

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

when the water is too close to the upper edges of the ribbing absorption by the occupants' garments is possible, for example by capillarity

Methodology Applied
Scientific EffectCapillary absorption: Capillary Action

Data Source

PatentUS9090180B2Automotive floor mat assembly
Publication Date: 2015.07.28 HAY GORDON
  • US9090180B2 patent drawing
  • US9090180B2 patent drawing
  • US9090180B2 patent drawing

AI summary

A floor mat assembly (A) comprises a floor mat (10) and an evacuation unit (14) including a pump (16) and a reservoir (18). The floor mat (10) defines a collecting area (36) and ribbing (28, 30) with channels (29, 32) therebetween, which channels (29, 32) are adapted to convey substances, such as water, slush, mud, etc., to the collecting area (36). The pump (16) is provided with an inlet conduit (38) having an entry end thereof located in the collecting area (36). The pump (16) is adapted to pump at least some of these substances out of the collecting area (36) and into the reservoir (18). The evacuation unit (14) is adapted to be removed from the floor mat (10). A decorative auxiliary mat (12) is also provided for positioning atop the floor mat (10).