Vehicle Floor Mat Channels and Granules for Liquid Drying

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Solution Overview

Problem

Existing vehicle floor mats struggle to effectively remove liquids from their surface, leading to pooling and potential damage or discomfort.

Innovation Solution

The floor mat features a channel below its exterior surface to absorb liquids, which then flow through a chamber containing free-moving granules. These granules can generate heat through friction or induction heating, aiding in liquid evaporation and removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If channels are added below the exterior surface to provide liquid passageways, then liquid removal capability is improved, but device complexity increases

Engineering Contradiction:
Improveliquid removal capabilityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The floor mat incorporates a porous absorbent layer that allows liquid to pass through the exterior surface into channels below. This porous structure enables liquid removal without requiring complex active pumping systems, as capillary action and gravity can drive liquid flow through the porous material and channels.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The channel system acts as an intermediary structure between the exterior surface and the interior of the floor mat. It provides a dedicated pathway for liquid transport, separating the liquid removal function from the main mat body and enabling efficient liquid evacuation while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If granules are made free-moving in a chamber to generate heat through friction, then heating capability is improved, but device complexity increases

Engineering Contradiction:
Improveheating capabilityVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The granules are positioned in a chamber where they can move freely and generate heat through friction caused by vibrations or movements during vehicle operation. This self-heating mechanism eliminates the need for external heating elements, power sources, or control systems, providing thermal generation capability while maintaining device simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The granules transition from a static configuration to a dynamic, free-moving state within the chamber. This dynamic arrangement allows the granules to respond to vibrations and movements, converting mechanical energy into thermal energy through friction, thereby providing adaptive heating without complex control mechanisms.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If the exterior surface is designed to absorb liquid, then liquid absorption is improved, but liquid pooling on the surface worsens

Engineering Contradiction:
Improveliquid absorptionVSAvoidliquid pooling
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The floor mat is segmented into functional zones: an exterior surface for liquid absorption, channels for liquid transport, and a chamber for granule heating. This segmentation creates a multi-stage liquid removal system where absorption, transport, and evaporation occur in sequence, preventing liquid pooling at any single location.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design establishes continuous liquid removal action through the integrated system of absorbent exterior surface, channels, and heating chamber. Liquid is continuously absorbed from the surface, transported through channels, and evaporated by heated granules, creating an unbroken chain of liquid removal that prevents pooling.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design efficiently wicks away liquids from the floor mat's surface, preventing pooling and ensuring a dry and comfortable environment within the vehicle.

Implementation Method 1

The plurality of granules are free to move relative to each other within the chamber due to pressure applied to the exterior surface

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

a channel that is located below an exterior surface of the mat body. The channel is configured to provide a passageway for liquid that is absorbed through the exterior surface

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS12344150B2Floor mats for vehicles and vehicles including floor mats
Publication Date: 2025.07.01 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US12344150B2 patent drawing
  • US12344150B2 patent drawing
  • US12344150B2 patent drawing

AI summary

A floor mat includes a mat body comprising a channel that is located below an exterior surface of the mat body. The channel is configured to provide a passageway for liquid that is absorbed through the exterior surface. A plurality of granules is located in a chamber below the exterior surface of the mat body. The plurality of granules are free to move relative to each other within the chamber due to pressure applied to the exterior surface.