Floor Module Fitting System with Ramp and Slider Mechanism
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Solution Overview
Problem
The existing methods for assembling and disassembling modular floors in multipurpose pavilions are time-consuming, requiring multiple steps and causing logistical impediments that lead to lost opportunities for hosting events, and they often result in damage to the flooring modules due to repeated use and impact from users.
Innovation Solution
A fitting system comprising a male and female element that interlock in a single step without modifying the wood, using a ramp and slider mechanism to ensure secure alignment and energy dissipation, allowing for easy assembly and extended module lifespan.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If traditional multi-step fitting systems are used, then alignment and fitting can be achieved, but assembly time is excessive (8-16 hours) and multiple events cannot be hosted on the same day
Solution Approach 1:
The fitting system is divided into separate male and female elements that attach to different floor modules, allowing independent alignment and automatic interlocking without manual adjustment steps. The male element includes a plate attached to one module and a fitting element with interlocking components, while the female element includes a plate and corresponding fitting features, enabling rapid connection.
Solution Approach 2:
The fitting system performs self-alignment through its geometric design. The male fitting element includes a slider that moves along a ramp on the female element, automatically positioning components correctly during the fitting process without requiring manual alignment adjustment. The interlocking mechanism self-adjusts to eliminate gaps between modules.
2Ease of operation
If wood is used directly for joints, then flooring modules can be assembled, but the wood is damaged through repeated use and impact, requiring frequent replacement
Solution Approach 1:
The fitting system extracts the jointing function from the wood itself. Instead of cutting grooves or modifying the wood to create joints, separate male and female fitting elements are attached to the floor modules. These elements bear all mechanical stresses from assembly, use, and impact, preserving the wood integrity and eliminating damage from repeated fitting operations.
Solution Approach 2:
The male and female fitting elements act as intermediaries between floor modules. They provide the mechanical interface for connection, absorbing all forces and stresses that would otherwise be transmitted to and damage the wood. The fitting elements are designed to withstand impact and repeated use, protecting the valuable flooring modules.
3Manufacturing precision
If tight fit between male and female elements is used, then initial alignment is good, but gaps form through continued use requiring adjustment steps
Solution Approach 1:
The fitting system incorporates dynamic adjustment capabilities. The slider on the male element moves along the ramp on the female element, allowing the connection to adapt and self-adjust during use. This dynamic mechanism maintains optimal fit and eliminates gaps that would form with rigid tight-fitting systems, without requiring manual intervention.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system reduces assembly time to a single step, prevents damage to the flooring modules, and enhances durability by eliminating gaps and withstanding impact, thereby increasing the modules' lifespan and flexibility.
Implementation Method 1
using a ramp and slider mechanism to ensure secure alignment and energy dissipation
Data Source
AI summary
The present invention relates to a fitting system to be used to connect floor modules, such as the fitting method and disengaging method. The system comprises two elements, a female element (1) and a male element (2), connected to floor modules and interconnecting to each other. The female element (1) comprises a body of the female, at least one ramp (1.3) and at least one tongue (1.4), resting on the plate of the female (1.2). The male element (2) comprises a body of the male (2.1) and a fitting element comprising a plate of the male (2.2.1), sidewalls (2.2.2), a rim (2.2.5), at least one groove (2.2.4) delimited by groove walls, and at least one slider. The system features double locking, which prevents the elements from making movements in any vertical or horizontal direction.