Vehicle Floor Mounting Tile System for Customizable Seating

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Solution Overview

Problem

Vehicle owners face challenges in customizing and reconfiguring vehicle seating arrangements without incurring the high costs and complexity of flexible track assemblies, while ensuring compliance with National Highway Traffic Safety Administration's Federal Motor Vehicle Safety Standards.

Innovation Solution

A mounting tile system comprising tubular members and U-shaped channels with apertures and weld nuts, which are affixed together and aligned with end plates, allowing for secure attachment of vehicle seats to a reinforced vehicle floor, providing a stable and customizable seating configuration without the need for frequent reconfiguration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If track assemblies are used to enable flexible seat repositioning, then seat reconfigurability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveseat reconfigurabilityVSAvoidtrack assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The floor system is segmented into discrete mounting tiles that can be individually positioned and installed at different locations. Each tile is a self-contained unit with integrated fastening mechanisms, allowing seats to be mounted at various positions without requiring continuous track structures. This segmentation enables reconfigurability while avoiding the complexity of complete track assemblies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Mounting tiles are pre-positioned and secured to the vehicle floor during the conversion process, creating predetermined mounting locations. This preliminary action establishes fixed attachment points that allow for future seat reconfiguration without requiring complex track systems, as seats can be relocated by simply moving them between pre-installed tiles.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If track assemblies are installed to allow seat movement, then ease of operation for seat repositioning is improved, but manufacturing cost increases

Engineering Contradiction:
Improveseat repositioning easeVSAvoidinstallation cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The system divides the floor into discrete mounting tile segments that can be independently installed. Each tile contains pre-integrated fastening features, eliminating the need for complex track assembly manufacturing and installation. This segmentation reduces both manufacturing complexity and installation costs while maintaining operational flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting tiles are designed as simple, inexpensive components compared to extensive track assemblies. Each tile is a relatively simple structural element that can be easily manufactured and installed, providing a cost-effective alternative to expensive track systems while achieving the same functional goal of enabling seat repositioning.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Adaptability or versatility

If the original flooring is removed to reconfigure seats, then adaptability for custom seating arrangements is improved, but loss of time and increased complexity occur

Engineering Contradiction:
Improvecustom seating configurationVSAvoidflooring removal time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

Mounting tiles are pre-installed on the vehicle floor during the conversion process, creating ready-to-use mounting locations before seats are installed. This preliminary action eliminates the need to remove original flooring later when reconfiguring seats, as the tiles provide permanent mounting points that work with the existing floor structure.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The mounting tiles serve as intermediary elements between the original vehicle floor and the seats. Rather than requiring direct modification of the original flooring or complete removal of existing layers, the tiles act as a mediating layer that enables seat mounting and reconfiguration while preserving the underlying floor structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Device complexity

If permanent mounting is used instead of track assemblies, then device complexity is reduced, but adaptability for future reconfiguration decreases

Engineering Contradiction:
Improvemounting system complexityVSAvoidfuture reconfiguration capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The floor is divided into multiple discrete mounting tile locations that are permanently installed but individually configurable. This segmentation allows the system to maintain simplicity at the component level while providing flexibility at the system level, as seats can be relocated between different tile positions without requiring complex reconfiguration mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting tiles are designed as universal components that can accommodate different seat types and configurations. Each tile provides the same mounting functionality, allowing seats to be permanently mounted at any tile location and reconfigured by moving between locations, thus providing multi-functionality without increasing individual component complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables vehicle owners to achieve a permanent, customizable seating arrangement that meets safety standards without the expense and complexity of flexible track assemblies, ensuring stability and ease of installation, while allowing for secure attachment of vehicle seats.

Implementation Method 1

The second longitudinal side of the first tubular member is affixed to the first longitudinal side of the U-shaped channel and the second longitudinal side of the U-shaped channel is affixed to the first longitudinal side of the second tubular member

Methodology Applied
Scientific EffectWelding: Welding

Data Source

PatentUS10052974B2Floor tile system for mounting vehicle seats and methods for mounting vehicle seats
Publication Date: 2018.08.21 LIPPERT COMPONENTS INC
  • US10052974B2 patent drawing
  • US10052974B2 patent drawing
  • US10052974B2 patent drawing

AI summary

A mounting tile is utilized for mounting a vehicle seat to a vehicle floor. A method for mounting a vehicle seat using the mounting tile includes affixing angle iron to the side edges of the floor, affixing a layer of metal plating on top of the angle iron, affixing one or more mounting tiles to the metal plating, positioning filler material between the one or more mounting tiles, positioning a floor covering over the mounting tiles and filler material, aligning the fastener elements of the vehicle seat structure with apertures in the mounting tile, and attaching the fastener elements and the seat to the mounting tile.