Floor Access Panel Grounding Clip with Conductive Adhesive

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Solution Overview

Problem

Existing access floor panel grounding solutions face challenges in achieving low electrical resistance due to paint barriers and ineffective brass strip implementations, which hinder efficient conductivity between the panel and the building ground.

Innovation Solution

A deformable metal clip is fastened to the floor panel, compressing against the stringer to establish electrical contact, allowing for efficient grounding by being designed to spring inwardly and outwardly without damage, ensuring reliable conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spring clip is mounted to the stringer to make electrical contact to the floor panel, then electrical conductivity is improved, but the paint on the floor panel acts as a barrier increasing resistance

Engineering Contradiction:
Improveelectrical conductivityVSAvoidpaint barrier
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A conductive adhesive is introduced as an intermediary substance between the spring clip and the floor panel. The adhesive penetrates through the paint layer to establish direct electrical contact with the conductive core of the floor panel, thereby overcoming the insulating effect of the paint while maintaining mechanical bonding.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention replaces purely mechanical contact methods (which fail due to paint) with a chemical-mechanical bonding system. The conductive adhesive creates both mechanical attachment and electrical conductivity simultaneously, substituting the need for direct mechanical contact through the paint barrier.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If brass strips are laminated between the laminate top and bare panel to improve conductivity, then electrical contact is enhanced, but the panel paint must be scratched and brass strips must touch the stringers

Engineering Contradiction:
Improveelectrical contactVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention extracts the grounding function from complex multi-component assemblies (brass strips, paint scratching, alignment requirements) and consolidates it into a single spring clip component with integrated conductive adhesive, eliminating the need for manual paint removal and precise alignment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The spring clip serves multiple functions simultaneously: mechanical attachment to the stringer, electrical contact through the conductive adhesive, and compliance with grounding requirements. This multi-functional design replaces the specialized brass strip system that required separate steps for paint removal and strip installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a deformable metal clip is used to compress against the stringer for electrical contact, then grounding reliability is improved, but the clip must be designed to spring inwardly and outwardly without damage

Engineering Contradiction:
Improvegrounding reliabilityVSAvoidclip design
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The spring clip is designed with elastic deformation capabilities, allowing it to dynamically adjust to variations in stringer position, panel thickness, and installation tolerances. The clip's elastic properties enable it to maintain consistent contact force while accommodating dimensional variations without permanent deformation or failure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces electrical resistance to less than 10 ohms, ensuring reliable grounding of access floor panels in a grid structure, maintaining conductivity and ease of panel removal.

Implementation Method 1

a deformable clip presented by said floor panel so as to make electrical contact with a support structure

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

make electrical contact with a support structure

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS7650725B2Floor access panel with electrical grounding device
Publication Date: 2010.01.26 KINGSPAN HLDG (IRL) LTD
  • US7650725B2 patent drawing
  • US7650725B2 patent drawing
  • US7650725B2 patent drawing

AI summary

A device for electrically grounding an access floor panel to a floor panel support in contact with a ground including a clip fastened to the floor panel, the clip compressible against the support when the floor panel is placed against the support.