Floor Span Connector With Diagonal Support Leg

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Solution Overview

Problem

Existing methods for interconnecting building members, such as coil straps, are inefficient due to installation limitations, material wastage, and high costs, particularly in accommodating offsets and withstanding natural forces like earthquakes and high winds.

Innovation Solution

A single-piece connector with diagonally-slanted support legs and obround openings, made from galvanized sheet steel, allows for internal installation and adjustable connections using standard all-thread rods, reducing material usage and installation complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If coil strap is used to tie studs together, then the connection can be made externally, but the strap cannot be installed within the wall and must be attached to outer faces

Engineering Contradiction:
ImproveInstallation accessibilityVSAvoidExternal exposure of connection
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The connector is designed to be installed within the wall cavity, nesting the connection hardware inside the building envelope rather than exposing it externally. The connector fits between studs and attaches to sill plates from the interior side, eliminating the need for external strap attachment.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If coil strap is used for connection, then installation is simple, but the strap cannot accommodate offset in upper and lower studs

Engineering Contradiction:
ImproveInstallation simplicityVSAvoidOffset accommodation
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The connector incorporates adjustable features including obround openings that allow positional adjustment to accommodate offsets between studs. The design enables dynamic adaptation to varying stud positions while maintaining a relatively simple installation process.

Inventive Principle:
Principle #15Dynamics

3Reliability

If vertically-paired holdowns are used to eliminate coil strap disadvantages, then connection reliability improves, but material waste increases and costs increase

Engineering Contradiction:
ImproveConnection reliabilityVSAvoidMaterial usage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention merges multiple functions into a single integrated connector piece that provides both attachment and reinforcement functions. This eliminates the need for separate holdown devices and reduces overall material usage while maintaining connection reliability.

Inventive Principle:
Principle #5Merging (Combining)

4Strength

If diagonally-slanted support leg is added to reinforce seat member, then connection strength improves, but connector complexity and material usage increase

Engineering Contradiction:
ImproveConnection strengthVSAvoidConnector structural complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The diagonal support leg is integrated directly into the connector body as a single-piece construction rather than being a separate component. This provides the necessary structural reinforcement while minimizing overall complexity and material usage compared to multi-component assembly approaches.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8356449B2Floor span connector
Publication Date: 2013.01.22 SIMPSON STRONG TIE
  • US8356449B2 patent drawing
  • US8356449B2 patent drawing
  • US8356449B2 patent drawing

AI summary

A connector for connecting wall studs of two adjacent floors in a light frame building structure, the connector having a first attachment tab, a seat member, a diagonally slanted support leg, and a second attachment tab, all substantially planar. The connector is intended to be paired and the paired connectors joined by an elongated tie member that pierces the sill plates of the intervening floor structure.