Floor Tile Aligning Member and Laminate Layer Interlock
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Solution Overview
Problem
Existing modular flooring systems face challenges in achieving seamless interconnections between tiles without visible grout lines, requiring improved alignment and connection mechanisms to enhance aesthetic appeal and installation efficiency.
Innovation Solution
A modular flooring system comprising a base substrate with aligning members and a laminate layer, where the base substrate features upstanding projections or raised members that engage with recesses in the laminate layer for precise alignment, and connecting means such as protruding tongues and grooves for interlocking tiles, allowing for a seamless and secure connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional modular flooring systems are used, then tiles can be installed relatively easily, but visible grout lines appear between tiles reducing aesthetic appeal
Solution Approach 1:
The flooring system is divided into modular tiles that can be independently manufactured and installed, with each tile containing integrated alignment and connection features. The alignment members and connecting means are segmented into discrete components that work together to achieve seamless joints between tiles.
Solution Approach 2:
The alignment members and connecting means are nested within the tile structure itself - alignment members are formed as integral parts of the tile edges, and connecting means are embedded within the tile body. This nesting eliminates the need for separate grout materials while maintaining modular installation advantages.
2Shape
If aligning members are added to achieve precise alignment, then seamless interconnection is improved, but device complexity increases
Solution Approach 1:
The alignment members and connecting means are merged into a single integrated tile structure. The alignment members form an integral part of the tile edges, and the connecting means are embedded within the tile body, eliminating the need for separate alignment devices or connection components.
Solution Approach 2:
The tile edges are designed with multi-functional features that simultaneously provide alignment, connection, and structural support. The alignment members serve both as positioning guides during installation and as structural elements that maintain tile integrity, while the connecting means provide both mechanical attachment and alignment functions.
3Strength
If connecting means are integrated into the substrate, then interconnection strength is improved, but manufacturing complexity increases
Solution Approach 1:
The connecting means and alignment members are pre-formed as integral parts of the tile substrate during the manufacturing process. This preliminary formation of connection features eliminates the need for post-manufacturing assembly steps and ensures consistent connection strength across all tiles.
Solution Approach 2:
The tile substrate is formed as a composite structure combining the base substrate material with integrated connecting means and alignment members. This composite construction provides both the structural strength needed for load-bearing applications and the mechanical features required for seamless interconnection.
Data Source
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AI summary
The present invention relates to a floor tile comprising a base substrate and a laminate layer, wherein the base substrate comprises at least one aligning member on a top surface thereof, the aligning member operable to engage with a complimentary receiver formed in the laminate layer for aligning the laminate layer on the top surface of the substrate.