Flotation Bubble Dosing Control for Oxidation-Based Fluid Treatment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods and systems are inadequate in effectively changing the physical and chemical characteristics of impurities in fluids, particularly through oxidation or reduction reactions, and lack efficient control mechanisms for maintaining the active fluid content in fluid treatment processes.

Innovation Solution

A method and system that involves feeding a first fluid mixture containing bubbles into a fluid reactor vessel, using a sparger apparatus, to induce oxidation or reduction reactions with impurities, and a first fluid analyzer to maintain the active fluid content by adjusting and controlling the relative content of active fluid in the mixture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fluid mixture containing active fluid is fed into the fluid to be treated to induce oxidation or reduction reactions, then the physical and chemical characteristics of impurities are changed, but the relative content of active fluid is consumed

Engineering Contradiction:
Improveeffectiveness of impurity removalVSAvoidconsumption of active fluid
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

A feedback control system is implemented where a sensor continuously monitors the relative content of active fluid in the fluid mixture, and a controller adjusts the flow rates of the active fluid source and carrier fluid source to maintain the relative content within a predetermined range, preventing excessive consumption while ensuring effective impurity removal

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the parameters of the fluid mixture by varying the flow rates of active fluid and carrier fluid to optimize the relative content of active fluid, allowing the system to adapt to changing conditions and maintain effective impurity removal while minimizing active fluid consumption

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the relative content of active fluid is increased to maintain reaction effectiveness, then the attraction and adhering effect on impurities is enhanced, but the cost and consumption of active fluid increases

Engineering Contradiction:
Improveattraction and adhering effectVSAvoidquantity of active fluid
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The feedback control system monitors the relative content of active fluid and adjusts the flow rates to maintain optimal levels, preventing excessive quantities of active fluid from being used while ensuring sufficient attraction and adhering effect for effective impurity removal

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses a controlled amount of active fluid that is sufficient to achieve the desired attraction and adhering effect, rather than using excessive quantities, thereby reducing costs while maintaining effectiveness

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively adjusts the oxidation state of impurities in fluids, ensuring consistent reaction and attraction to bubbles, enhancing removal efficiency while minimizing active fluid consumption.

Implementation Method 1

The changing of the characteristics, for example adjusting of the oxidation state, is made by controlling the relative content of first active fluid in the first fluid mixture

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The reaction can for example be an oxidizing or a reducing reaction

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 3

In the fluid reactor vessel, bubbles of first fluid mixture will raise to the surface of the fluid possible carrying elements contained in the fluid to be treated and to be removed from the fluid

Methodology Applied
Scientific EffectFlotation: Froth Floatation

Data Source

PatentUS12545599B2Method and system for treating fluid and flotation arrangement
Publication Date: 2026.02.10 METSO OUTOTEC FINLAND OY
  • US12545599B2 patent drawing
  • US12545599B2 patent drawing
  • US12545599B2 patent drawing

AI summary

A method and a system for treating fluid. The method includes a fluid feeding step for feeding fluid in a fluid feeding pipe into a fluid reactor vessel, a bubbles feeding step for feeding bubbles of first fluid mixture containing first carrier fluid and first active fluid into fluid flowing in the fluid feeding pipe by means of a sparger apparatus. The method incudes a fluid mixture analyzing step for measuring the relative content of first active fluid in the first fluid mixture with a first fluid analyzer and controlling a first active fluid source with the first fluid analyzer in response to the relative content of first active fluid in the first fluid mixture as measured by the first fluid analyzer.