Flow-Affecting Device for Subterranean Well Fluid Selection

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Solution Overview

Problem

Existing devices in subterranean wells lack effective mechanisms to control and select fluid flow based on the direction and rotation of fluids post-vortex assembly, limiting additional fluid flow control and selection beyond autonomous valves.

Innovation Solution

A flow-affecting device that moves between positions in response to the rotation of fluid from a vortex assembly, allowing or restricting fluid flow through a chamber exit opening based on the direction and rotation of the fluid, thereby enhancing fluid flow control and selection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If autonomous valve with vortex assembly is used to select fluid based on viscosity, then fluid selection capability is improved, but device complexity increases and additional fluid flow control is limited

Engineering Contradiction:
Improvefluid selection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flow-affecting device is nested within the chamber that is in fluid communication with the vortex assembly exit opening. The piston is nested within the flow-affecting device, and the diaphragm is nested within the piston assembly. This nested structure allows multiple functional components to be integrated in a compact arrangement, enhancing fluid selection capability while managing device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The diaphragm acts as an intermediary element that transmits the rotational motion generated by the vortex assembly to the piston, which in turn moves the flow-affecting device. This intermediary mechanism enables the conversion of fluid rotation into positional changes of the flow-affecting device, providing additional fluid flow control based on flow direction and rotation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If flow-affecting device moves based on fluid rotation from vortex assembly, then additional fluid flow control is improved, but device complexity increases

Engineering Contradiction:
Improveadditional fluid flow controlVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flow-affecting device is designed to be self-actuating through the fluid's own rotation. The vortex assembly generates rotational flow that directly moves the diaphragm, piston, and flow-affecting device without requiring external actuators or control systems. This self-service mechanism provides additional fluid flow control while minimizing the addition of complex external components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention merges the vortex assembly's fluid selection function with the flow-affecting device's flow control function into a single integrated system. The chamber connects both components, allowing the vortex assembly and flow-affecting device to work together synergistically, providing both viscosity-based selection and rotation-based control without requiring separate independent systems.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If chamber is positioned subsequent to vortex assembly exit opening, then fluid flow control based on rotation direction is improved, but device complexity increases

Engineering Contradiction:
Improvefluid flow control based on rotation directionVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional zones: the vortex assembly for generating rotational flow, the chamber for housing the flow-affecting device, and the flow-affecting device itself for controlling flow based on rotation direction. This segmentation allows each component to perform its specific function efficiently while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow-affecting device incorporates movable components (diaphragm and piston) that dynamically respond to the rotational characteristics of the fluid entering from the vortex assembly. The diaphragm flexes and the piston moves in response to rotational forces, enabling the system to adaptively control fluid flow based on real-time rotation direction and magnitude without requiring complex predetermined mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flow-affecting device effectively impedes or allows fluid flow depending on the rotation and direction of fluid from the vortex assembly, improving the control and selection of fluid composition in subterranean wells, reducing unwanted fluid production and optimizing fluid flow rates.

Implementation Method 1

Fluid entering the vortex assembly via a first passageway, such as a passageway that is tangential to the vortex assembly, may be caused to rotate in the vortex assembly

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 2

The flow-affecting device can move between a first position and a second position based on an amount of rotation of fluid entering the chamber from the vortex assembly

Methodology Applied
Scientific EffectFluid-induced motion:

Data Source

PatentEP2795178B1Flow-affecting device
Publication Date: 2017.03.01 HALLIBURTON ENERGY SERVICES INC
  • EP2795178B1 patent drawing
  • EP2795178B1 patent drawing
  • EP2795178B1 patent drawing

AI summary

Fluid flow influencer devices in chambers subsequent to vortex assemblies are described. A flow-affecting device can move from a first position to a second position based on a flow path of fluid flowing from the vortex assembly to the chamber. The flow path may depend on an amount of rotation of the fluid from the vortex assembly. The flow-affecting device in the first position can substantially allow fluid to flow through a chamber exit opening. The flow-affecting device in the second position can substantially restrict fluid from flowing through the chamber exit opening.