Flow Algorithm Auto-Configuration for Smart Line Transmitters
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Solution Overview
Problem
Configuring flow algorithms in smartline multivariable transmitters is complex, leading to configuration failures, downtime, and customer dissatisfaction due to parameter and unit mismatches, requiring technical assistance and causing low sales due to the complexity in flow configurations.
Innovation Solution
A system and method that automatically configures a flow algorithm using a primary element data sheet in multivariable smart line transmitters by receiving a datasheet, extracting parameters, mapping them to algorithm items, generating a template, and downloading it to the device, thereby simplifying the configuration process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If flow algorithm configuration is performed manually in smartline multivariable transmitters, then configuration flexibility and adaptability are maintained, but configuration complexity increases significantly leading to errors and downtime
Solution Approach 1:
The system performs preliminary actions by automatically extracting parameters from the datasheet and pre-mapping them to the appropriate algorithm items before final configuration. This preliminary data preparation and validation eliminates manual entry errors and simplifies the user's configuration task.
Solution Approach 2:
The patent introduces an intermediary automated configuration system that acts as a mediator between the datasheet and the flow algorithm configuration. This intermediary automatically extracts, maps, and validates parameters, reducing the complexity faced by users while maintaining configuration flexibility.
2Measurement precision
If comprehensive parameter validation is implemented during configuration, then measurement precision and reliability improve, but configuration time and processing complexity increase
Solution Approach 1:
Parameter validation is performed as a preliminary automated step before final configuration completion. The system extracts parameters, validates them against expected ranges and units, and flags inconsistencies before the user finalizes configuration, preventing errors without significantly extending overall configuration time.
Solution Approach 2:
The system implements feedback mechanisms that automatically check parameter values and units for consistency with the selected flow algorithm and primary element type. Error messages and warnings are provided in real-time to guide users toward correct configuration, improving precision while maintaining efficiency.
3Productivity
If automated parameter extraction and mapping is implemented, then ease of operation improves and configuration errors are reduced, but device complexity and initial setup requirements increase
Solution Approach 1:
The system performs self-service by automatically extracting parameters from the datasheet, mapping them to the correct algorithm items, and validating consistency without requiring extensive manual intervention. The system serves itself by identifying and correcting configuration issues autonomously.
Solution Approach 2:
The automated configuration system is designed with universal functionality to handle multiple flow algorithm types and primary element configurations through a single unified interface. This multi-functionality increases productivity while managing device complexity through standardized processes.
Data Source
AI summary
An apparatus, method, and non-transitory computer readable medium provide for configuring a flow algorithm automatically by using a primary element data sheet in multivariable smart line transmitters. The apparatus includes a memory and at least one processor operably connected to the memory. The at least one processor receives a datasheet and an algorithm related to a device in an industrial process and control system, extracts parameters from the datasheet, maps parameters to algorithm items related to the algorithm, generates a template based on the algorithm items and the mapped parameters, and downloads the template to the device.