Flow Battery Balancing Cell Bipolar Membrane pH Control

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Solution Overview

Problem

Flow batteries face sub-optimal energy storage performance and limited cycle life due to parasitic reactions, particularly hydrogen evolution, which cause pH imbalances and destabilization of active materials, making it difficult to maintain efficient operation and extend the working lifetime of electrolyte solutions.

Innovation Solution

The use of a three-chamber electrochemical balancing cell with a bipolar membrane to simultaneously adjust the pH of both electrolyte solutions by converting water into protons and hydroxide ions, allowing for pH regulation without adding extraneous acids or bases, and incorporating hydrogen peroxide to manage pH changes, thereby maintaining the stability of active materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If flow batteries operate with aqueous electrolyte solutions, then ionic conductivity and electrochemical reactions are maintained, but parasitic reactions (hydrogen evolution) occur causing pH imbalances and active material destabilization

Engineering Contradiction:
Improveelectrochemical performanceVSAvoidpH imbalance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the balancing cell into three separate chambers (first chamber with negative electrolyte, second chamber with positive electrolyte, and third intermediate chamber) separated by ion-selective membranes. This segmentation allows independent pH adjustment of each electrolyte solution through selective ion transport, addressing pH imbalances caused by parasitic reactions in each half-cell separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a third intermediate chamber filled with aqueous electrolyte solution that acts as a mediator between the negative and positive electrolyte chambers. This intermediate chamber receives ions from both sides through ion-selective membranes and facilitates pH balancing without directly mixing with the active electrolyte solutions, preventing contamination while enabling pH regulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If charge rebalancing is performed to address state of charge imbalance, then operational efficiency is improved, but additional time and operational complexity are required

Engineering Contradiction:
Improveoperational efficiencyVSAvoidrebalancing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent combines state of charge balancing and pH balancing functions into a single integrated electrochemical balancing cell. By applying a single electrical potential, the system simultaneously achieves both charge rebalancing (through electrochemical reactions at electrodes) and pH rebalancing (through ion-selective membrane transport), eliminating the need for separate rebalancing operations and reducing time loss.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrochemical balancing cell is designed to perform multiple functions simultaneously: it balances state of charge through electrochemical reactions, adjusts pH through ion-selective membrane transport, and prevents electrolyte mixing. This multi-functionality reduces operational complexity and time requirements compared to separate balancing systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If extraneous acids or bases are added to adjust pH, then pH balance is restored, but active material stability is compromised and electrolyte composition is altered

Engineering Contradiction:
ImprovepH balanceVSAvoidactive material stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent employs a self-service mechanism where the balancing cell uses electrical potential and ion-selective membrane transport to automatically adjust pH balance through electrochemical reactions. The system generates and transports ions (H+, OH-, or other ions) through the membranes based on the applied potential, eliminating the need for external acid or base addition and preventing contamination of the active electrolyte materials.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The ion-selective membranes act as intermediaries that enable selective ion transport between chambers without allowing direct mixing of electrolyte solutions. This intermediary mechanism allows pH adjustment through controlled ion transport while preventing contamination of the active electrolyte materials with extraneous substances.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of energy

If hydrogen evolution occurs in the negative electrolyte, then electrical energy is lost, but pH increases destabilizing the active material

Engineering Contradiction:
Improveenergy lossVSAvoidactive material stability
Core Design Contradiction:
Loss of energyVSStability of the object's composition

Solution Approach 1:

The patent converts the harmful effect of hydrogen evolution (which increases pH) into a beneficial outcome by using the generated hydroxide ions or electrical potential to drive ion transport through the ion-selective membrane that lowers the pH of the negative electrolyte. The system takes the pH increase caused by hydrogen evolution and uses it as part of the rebalancing mechanism to restore pH balance, thereby converting a harmful effect into a useful one.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively addresses pH imbalances and extends the operational life of flow batteries by maintaining stable electrolyte conditions, improving energy storage efficiency and cycle life by regulating pH without external interventions.

Implementation Method 1

converting water into protons and hydroxide ions at the bipolar membrane

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

an ion-selective membrane forming a first interface between the first chamber and the third chamber

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS10833347B2Flow battery balancing cells having a bipolar membrane for simultaneous modification of a negative electrolyte solution and a positive electrolyte solution
Publication Date: 2020.11.10 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US10833347B2 patent drawing
  • US10833347B2 patent drawing
  • US10833347B2 patent drawing

AI summary

Parasitic reactions, such as production of hydrogen and oxidation by oxygen, can occur under the operating conditions of flow batteries and other electrochemical systems. Such parasitic reactions can undesirably impact operating performance by altering the pH and/or state of charge of one or both electrolyte solutions in a flow battery. Electrochemical balancing cells can allow rebalancing of electrolyte solutions to take place. Electrochemical balancing cells suitable for placement in fluid communication with both electrolyte solutions of a flow battery can include: a first chamber containing a first electrode, a second chamber containing a second electrode, a third chamber disposed between the first chamber and the second chamber, an ion-selective membrane forming a first interface between the first chamber and the third chamber, and a bipolar membrane forming a second interface between the second chamber and the third chamber.