Flow Battery Catholyte Mediator for Energy Density

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Solution Overview

Problem

Current redox flow battery systems face limitations in energy density, charge transfer kinetics, and lifespan due to low cell voltage and slow charge transfer kinetics, hindering their widespread adoption for grid energy storage.

Innovation Solution

A catholyte mixture comprising a mediator with a specific redox potential and a non-liquid active material, capable of reversible oxidation states, is used to enhance energy storage density and kinetics, featuring a mediator that transitions between neutral and oxidized states to oxidize the active material, thereby increasing energy density and charge transfer efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional aqueous vanadium redox flow battery systems are used, then long calendar life and simple design are achieved, but energy density is limited to approximately 25 Wh/L

Engineering Contradiction:
Improvecalendar lifeVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent changes the fundamental parameters of the electrolyte system by transitioning from traditional aqueous vanadium-based electrolytes to organic-based electrolytes with different redox couples. This parameter change enables higher operating voltages (exceeding 3.0V) and higher concentrations of active materials, thereby achieving energy densities greater than 25 Wh/L while maintaining system reliability through careful selection of stable organic compounds

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite electrolyte formulations combining organic mediators (such as TEMPO, quinones, or viologens) with organic solvents and supporting electrolytes. These composite materials enable simultaneous achievement of high voltage operation, high solubility of active species, and long-term chemical stability, resolving the contradiction between energy density and calendar life

Inventive Principle:
Principle #40Composite materials

2Device complexity

If traditional flow battery systems with low cell voltage are used, then simple design is maintained, but energy density remains limited

Engineering Contradiction:
Improvedesign simplicityVSAvoidenergy density
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent increases cell voltage from traditional values (typically <2.0V) to exceeding 3.0V by selecting organic redox couples with appropriate potential differences. This parameter change directly boosts energy density (Energy = Power × Time = Voltage × Current × Time) without fundamentally redesigning the flow battery architecture, thus maintaining design simplicity while achieving higher energy density

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional redox flow battery systems are used, then long calendar life is achieved, but charge transfer kinetics are slow

Engineering Contradiction:
Improvecalendar lifeVSAvoidcharge transfer kinetics
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent selects organic redox mediators with favorable electrochemical properties including high standard rate constants and low overpotentials. These parameter selections enable faster charge transfer kinetics at the electrode interfaces while the inherent chemical stability of organic compounds maintains long calendar life, resolving the contradiction between kinetics and reliability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves energy densities up to an order of magnitude greater than existing technologies, with improved voltage levels and faster kinetics, significantly enhancing the performance of redox flow batteries for large-scale energy storage applications.

Implementation Method 1

a mediator having a first redox potential... the mediator has a first condition that includes a third oxidation state and a second condition that includes a fourth oxidation state that is higher than the third oxidation state

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 2

the non-liquid active material has a first condition that includes a first oxidation state, where the cation is intercalated within the non-liquid active material, and the non-liquid active material has a second condition that includes a second oxidation state that is higher than the first oxidation state, where the non-liquid active material is substantially free of the cation

Methodology Applied
Scientific EffectIntercalation:

Data Source

PatentUS10367222B2Materials for flow battery energy storage and methods of using
Publication Date: 2019.07.30 ALLIANCE FOR ENERGY INNOVATION LLC
  • US10367222B2 patent drawing
  • US10367222B2 patent drawing
  • US10367222B2 patent drawing

AI summary

The present disclosure relates to a mixture that includes a mediator having a first redox potential, a non-liquid active material having a second redox potential that is less than the first redox potential, and a cation. In addition, the non-liquid active material has a first condition that includes a first oxidation state, where the cation is intercalated within the non-liquid active material, and the non-liquid active material has a second condition that includes a second oxidation state that is higher than the first oxidation state, where the non-liquid active material is substantially free of the cation. In addition, the mediator has a first condition that includes a third oxidation state and a second condition that includes a fourth oxidation state that is higher than the third oxidation state. In addition, the non-liquid active material is capable of being reversibly cycled between its first condition and its second condition, and the mediator is capable of being reversibly cycled between its first condition and its second condition.