Redox Flow Battery Cell With Inter-Electrode Channel Balancing

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Solution Overview

Problem

Redox flow batteries face issues with electrolyte imbalance and short circuits due to the crossover phenomenon, which affects performance and lifespan.

Innovation Solution

A battery design with a frame that includes an inter-electrode communication part allowing fluidic communication between two half-cells, supported by a separating membrane and insulators to prevent mixing and short circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separating membrane is used to prevent crossover, then short circuit prevention is improved, but electrolyte imbalance due to crossover cannot be resolved

Engineering Contradiction:
Improveshort circuit preventionVSAvoidelectrolyte balance
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

A communication channel is introduced as an intermediary structure between the two electrode reservoirs. This channel allows controlled fluid exchange through the separating membrane via pressure differential, enabling electrolyte rebalancing while maintaining electrical isolation. The communication channel mediates between the need for separation (to prevent short circuits) and the need for communication (to balance electrolytes).

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The battery system uses its own operational pressure differential to drive electrolyte rebalancing through the communication channel. During charge/discharge cycles, pressure changes naturally occur, and these self-generated pressure differentials automatically drive electrolyte flow through the separating membrane to balance levels, without requiring external pumps or intervention.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If external tanks and fluid pumps are used in redox flow batteries, then electrolyte circulation is achieved, but device complexity and space requirements increase

Engineering Contradiction:
Improveelectrolyte circulationVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The external tanks and fluid pumps are completely removed from the system. Instead, the battery uses its own internal pressure differential during normal operation to drive electrolyte circulation through the communication channel. This extracts the problematic external circulation components while maintaining the essential electrolyte movement function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The battery system performs its own electrolyte circulation using the pressure differential naturally generated during charge and discharge operations. The system serves itself by utilizing its operational characteristics to drive the required fluid movement, eliminating the need for separate pumping systems.

Inventive Principle:
Principle #25Self-service

3Reliability

If the inter-electrode communication part is disposed inside the gasket insertion part, then sealing is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesealing performanceVSAvoidcomponent alignment precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The inter-electrode communication part is nested within the gasket insertion part structure. The communication channel is formed inside the hollow frame structure, and the gasket seals around this nested configuration. This nesting provides natural alignment and sealing surfaces, reducing the need for high-precision manufacturing while ensuring reliable sealing.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design ensures balanced electrolyte levels, prevents short circuits, and maintains high power and capacity while reducing space requirements.

Implementation Method 1

a separating membrane coupled to the frame and disposed between the first electrode reservoir and the second electrode reservoir

Methodology Applied
Scientific EffectPhysical separation through semipermeable membrane: Semipermeable Membrane

Implementation Method 2

the frame includes an inter-electrode communication part configured to allow the first electrode reservoir and the second electrode reservoir to be in fluidic communication with each other

Methodology Applied
Scientific EffectFluid flow through communication channel:

Implementation Method 3

Redox flow batteries (RFB) have a mechanism in which active materials in electrolytes are oxidized and reduced to charge or discharge the batteries, and belong to an electrochemical storage device which stores electric energy as chemical energy of electrolytes

Methodology Applied
Scientific EffectOxidation-reduction reactions: Redox Reactions

Data Source

PatentUS20250329765A1battery
Publication Date: 2025.10.23 STANDARD ENERGY INC
  • US20250329765A1 patent drawing
  • US20250329765A1 patent drawing
  • US20250329765A1 patent drawing

AI summary

A battery according to some implementations includes a first liquid electrode to undergo a first half reaction, a second liquid electrode to undergo a second half reaction, a hollow frame forming a first electrode reservoir to store the first liquid electrode and a second electrode reservoir to store the second liquid electrode, and a separating membrane coupled to the frame and disposed between the first electrode reservoir and the second electrode reservoir, wherein the frame includes an inter-electrode communication part configured to allow the first electrode reservoir and the second electrode reservoir to be in fluidic communication with each other.