Flow Battery Electrolyte Channels for Data Transmission and Sensing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems integrate chemical and electrical energy sources separately, leading to undesirable bulk, weight, and cost, necessitating techniques to reduce these parameters while improving system performance.

Innovation Solution

Integrate a flowable electrolyte, such as a redox flow battery, to embed data communication and sensing capabilities within structural elements, using flexible and stretchable channels to transmit electrical signals and sense deformations, replacing traditional conductors and enhancing energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If separate power subsystems, data communication subsystems, and structural subsystems are used in traditional devices, then each subsystem can be optimized independently, but the system suffers from undesirable bulk, weight, and cost

Engineering Contradiction:
Improveindependent subsystem optimizationVSAvoidsystem weight
Core Design Contradiction:
Ease of manufactureVSWeight of moving object

Solution Approach 1:

The patent combines power storage, data communication, and structural functions into a single integrated flow battery system. The electrolyte channels serve dual purposes: circulating electrolyte for energy storage and transmitting electrical signals for data communication. This merging eliminates the need for separate copper wires and rigid conductors, directly reducing system weight while maintaining independent optimization capabilities through modular electrode and channel design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flow battery system is designed to perform multiple functions simultaneously: energy storage through redox reactions, data communication through electrical signal transmission in the electrolyte, and structural support through the channel network. The electrolyte channels act as both fluid conduits and electrical communication pathways, creating a universal system that replaces multiple specialized subsystems and reduces overall weight.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If separate power subsystems, data communication subsystems, and structural subsystems are used in traditional devices, then each subsystem can be optimized independently, but the system suffers from undesirable bulk

Engineering Contradiction:
Improveindependent subsystem optimizationVSAvoidsystem volume
Core Design Contradiction:
Ease of manufactureVSVolume of moving object

Solution Approach 1:

The patent merges power storage and data communication functions into the same physical infrastructure. The electrolyte channels that circulate through the battery cells serve as both fluid pathways for energy storage and electrical conduits for data transmission. This consolidation eliminates the volume occupied by separate copper wiring harnesses and rigid conductors, reducing overall system bulk while maintaining independent subsystem optimization through modular design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flow battery system achieves multi-functionality by using the electrolyte channel network for both energy storage circulation and electrical signal transmission. This universal use of the channel structure eliminates the need for additional volume-dense components like separate communication cables, thereby reducing system bulk while allowing independent optimization of battery performance and communication capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If traditional copper wires and rigid conductors are used for data communication, then reliable electrical signal transmission is achieved, but the system weight and complexity increase

Engineering Contradiction:
Improveelectrical signal transmissionVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical copper wire transmission system with an electrical field-based signal transmission through the electrolyte. Instead of using physical copper conductors, the system uses the ionic conductivity of the flowing electrolyte to transmit electrical signals between electrodes. This substitution maintains reliable data communication while eliminating the weight of copper wiring, as the electrolyte already serves as the energy storage medium.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrolyte serves dual functions: as the energy storage medium for power delivery and as the transmission medium for data communication signals. This multi-functionality eliminates the need for separate copper wires, reducing system weight while maintaining reliable electrical signal transmission through the conductive electrolyte that is already present in the battery system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If traditional copper wires and rigid conductors are used for data communication, then reliable electrical signal transmission is achieved, but the device complexity increases

Engineering Contradiction:
Improveelectrical signal transmissionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the complex mechanical assembly of copper wires, connectors, and rigid conductors with a simplified electrical field-based transmission system using the electrolyte. The flowing electrolyte naturally provides the conduction pathway, eliminating the need for separate wiring harnesses and reducing device complexity while maintaining reliable signal transmission through the battery's existing electrical architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electrolyte channel network performs multiple functions simultaneously: energy storage circulation, heat dissipation, and data communication signal transmission. This multi-functionality reduces device complexity by consolidating what would traditionally require separate systems into a single integrated infrastructure, eliminating the need for additional copper wires and rigid conductors while maintaining reliable electrical signal transmission.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration reduces system weight and improves energy density by incorporating data transmission and sensing functions, eliminating the need for additional conductors and enhancing overall system performance.

Implementation Method 1

a first electrode configured to impart and/or receive a first electrical signal in the first flowable electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

the battery is a redox flow battery (RFB) or a hybrid RFB

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS12609341B2Devices and methods for data communication and sensing
Publication Date: 2026.04.21 CORNELL UNIVERSITY
  • US12609341B2 patent drawing
  • US12609341B2 patent drawing
  • US12609341B2 patent drawing

AI summary

A data communication device includes a battery having a first flowable electrolyte. In some embodiments, the battery is a redox flow battery (RFB) or a hybrid RFB. A first channel contains the first flowable electrolyte of the battery (i.e., contains at least a portion of the first flowable electrolyte). The first channel may include a tube and/or a reservoir. At least a portion of the first channel may be flexible and/or stretchable. The first channel has a first electrode configured to impart and/or receive a first electrical signal in the first flowable electrolyte. The first electrical signal may be a digital signal. The first electrical signal may be an encoded signal. The device may include a transceiver in electronic communication with the first electrode.