Redox Flow Battery Electrode Guide Structure for Electrolyte Distribution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Redox flow batteries face high electrical and ionic resistances, diffusion limitations, and concentration-dependent losses due to inadequate electrolyte flow management, leading to inefficiencies in energy storage and release.

Innovation Solution

The integration of a guide structure within the electrode element of redox flow batteries, featuring varying density regions, channels with changing cross-sectional areas, and a diffuser, enhances electrolyte distribution and flow, reducing contact resistances and diffusion polarization while maintaining high conductivity and active surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the volume flow of the electrolyte across the cell is increased to reduce concentration-dependent losses, then the electrolyte homogeneity is improved, but the hydrodynamic pressure losses in the cell increase

Engineering Contradiction:
Improveelectrolyte homogeneityVSAvoidhydrodynamic pressure losses
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The electrode is divided into multiple flow channels that segment the electrolyte flow path. This segmentation allows the electrolyte to be distributed more uniformly across the electrode surface while maintaining manageable flow velocities in each channel, thereby improving electrolyte homogeneity without excessive pressure losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow channel design incorporates varying cross-sectional areas along the flow direction, creating local quality variations that optimize flow distribution. The channel geometry is specifically tailored to maintain appropriate flow characteristics in different regions, improving overall electrolyte homogeneity while controlling pressure drops.

Inventive Principle:
Principle #3Local quality

2Power

If the electrode has high conductivity and large active surface area to improve electric power, then the electrode performance is enhanced, but the contact resistance with electrolyte may increase

Engineering Contradiction:
Improveelectric powerVSAvoidcontact resistance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The flow channels act as intermediaries that facilitate intimate contact between the electrolyte and the electrode's active surface. By guiding the electrolyte through channels that are in direct contact with the electrode material, the design ensures efficient ion transfer and minimizes contact resistance while maintaining high electrode performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrode incorporates porous materials that provide both high surface area for electrochemical reactions and sufficient conductivity. The porous structure allows electrolyte penetration throughout the electrode, ensuring good contact between electrolyte and active material while maintaining electrical conductivity for high power output.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces hydrodynamic and diffusion losses, improves electrolyte homogeneity, and enhances the operational efficiency of redox flow batteries, particularly with fast reaction kinetics electrolytes, by optimizing electrolyte distribution and flow within the electrode.

Implementation Method 1

Diffusion resistances arise for example from the fact that electrons may be rearranged at the triple-phase boundary through diffusion processes

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

When the redox flow battery discharges, the following oxidation then takes place at the anode: V2+↔V3++e−. The following reduction takes place at the cathode during discharge: V02++2H++e−↔VO2++H2O

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS11949138B2Redox flow battery and method for producing a guide structure of an electrode element of a redox flow battery
Publication Date: 2024.04.02 CMBLU ENERGY AG
  • US11949138B2 patent drawing
  • US11949138B2 patent drawing
  • US11949138B2 patent drawing

AI summary

Various embodiments include a redox flow battery comprising: a cell divided into half-cells by a membrane; an electrolyte able to flow through the interior of the respective half-cell; an electrode; and a guide structure for guiding the electrolyte integrated into and defined by the associated electrode. Each half-cell comprises a current collector and an electrode element arranged in an interior of the respective half-cell.