Flow Battery Electrode Regeneration via In-Situ Oxidation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Flow batteries face electrode degradation due to catalytically active surface decay during operation, leading to reduced performance and lifespan, as the negative electrolyte's active species tend to mix with the positive electrolyte, causing overpotential and decay reactions.

Innovation Solution

A method and system for regenerating carbon electrodes by driving the voltage of at least one cell in a flow battery to zero, converting the negative electrolyte to a higher oxidation potential, using the positive electrolyte to oxidize the carbon surfaces and regenerate catalytically active species, with voltage cycling and controlled electrolyte flow to maintain electrode performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the flow battery operates in active charge/discharge mode, then energy storage and release functions are performed, but the negative electrolyte's active species mix with positive electrolyte causing catalytically active surface decay and overpotential

Engineering Contradiction:
Improveenergy storage and releaseVSAvoidelectrode durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary oxidation of the negative electrolyte to a higher oxidation state before shutdown, converting it into a regenerating agent that will restore the catalytically active surfaces during the shutdown period, preventing decay that would otherwise occur during subsequent operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The negative electrolyte, after being oxidized to a higher oxidation state, serves itself as the regenerating agent for the catalytically active surfaces during shutdown, eliminating the need for external regeneration systems or additional chemicals

Inventive Principle:
Principle #25Self-service

2Reliability

If the flow battery is shut down with both electrolytes stagnant, then mixing and decay reactions are reduced, but catalytically active surfaces still degrade over time

Engineering Contradiction:
Improveelectrode stabilityVSAvoidcatalyst lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

Before shutting down the flow battery, the system预先 oxidizes the negative electrolyte to a higher oxidation state, preparing it to act as a regenerating agent during the shutdown period that will restore catalytic activity and extend electrode lifespan

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements periodic voltage cycling during shutdown to maintain the negative electrolyte in a higher oxidation state, creating periodic regenerating action that continuously restores catalytic surfaces without requiring continuous operation

Inventive Principle:
Principle #19Periodic action

3Reliability

If voltage is driven toward zero to regenerate electrodes, then catalytically active surfaces are restored, but energy storage capacity is reduced

Engineering Contradiction:
Improveelectrode performanceVSAvoidenergy storage capacity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system extracts the regeneration function from the active charge/discharge operation by performing it during shutdown when the battery is not providing energy storage services, allowing full energy capacity to be utilized during active operation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The battery system performs its own electrode regeneration using its internal negative electrolyte during shutdown, eliminating the need for external regeneration systems that would consume additional energy or resources

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the durability and maintains high cell performance by regenerating the catalytically active surfaces, reducing decay and maintaining the effectiveness of the flow battery over time.

Implementation Method 1

converting, in-situ, the negative electrolyte in the at least one cell to a higher oxidation potential

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

drive electrochemically reversible redox reactions

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Implementation Method 3

the separator prevents the electrolytes from freely and rapidly mixing but permits selected ions to pass through to complete the redox reactions

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS10680259B2Regeneration of flow battery electrode
Publication Date: 2020.06.09 RTX CORP
  • US10680259B2 patent drawing

AI summary

A method is disclosed for regenerating an electrode of a flow battery. The method can be executed during shutdown of the flow battery from an active charge/discharge mode to an inactive, shut-down mode in which neither a negative electrolyte nor a positive electrolyte are circulated through at least one cell of the flow battery. The method includes driving voltage of the least one cell of the flow battery toward zero by converting, in-situ, the negative electrolyte in the at least one cell to a higher oxidation state. The negative electrolyte is in contact with an electrode of the at least one cell. The higher oxidation state negative electrolyte is used to regenerate, in-situ, catalytically active surfaces of the electrode of the at least one cell.