Flow Battery Electrolyte Distribution Optimization

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Solution Overview

Problem

Flow batteries experience a decrease in energy discharge capacity over time due to crossover of electrochemically active species and side reactions, leading to shifts in the average oxidation state and suboptimal electrolyte distribution, which can reduce their efficiency and lifespan.

Innovation Solution

A method is introduced to determine and adjust the distribution of electrolytes in flow batteries by calculating the average oxidation state and adjusting the molar ratio of electrochemically active species between the anolyte and catholyte, involving partial or complete mixing and redistribution to maximize energy discharge capacity, while also considering practical state-of-charge ranges and operating parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If flow batteries operate over time with fixed electrolyte distribution, then the system structure remains simple and stable, but energy discharge capacity decreases due to crossover and side reactions

Engineering Contradiction:
Improveenergy discharge capacityVSAvoidelectrolyte distribution management
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism by continuously monitoring the average oxidation state of electrochemically active species and using this information to dynamically adjust electrolyte distribution. The controller receives oxidation state data and automatically modifies the molar ratio between anolyte and catholyte to maintain optimal energy discharge capacity, creating a closed-loop control system that adapts to changing battery conditions over time

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from a static electrolyte distribution system to a dynamic one where the molar ratio of electrochemically active species is continuously adjusted based on real-time oxidation state measurements. This dynamic adjustment allows the system to adapt to crossover and side reactions occurring during operation, maintaining optimal performance without requiring complete system redesign

Inventive Principle:
Principle #15Dynamics

2Productivity

If the molar ratio of electrochemically active species is adjusted to optimize energy discharge capacity, then energy efficiency improves, but the complexity of operation and control increases

Engineering Contradiction:
Improveenergy discharge capacityVSAvoidelectrolyte distribution adjustment
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent enables the flow battery system to self-regulate its electrolyte distribution by automatically measuring the average oxidation state and adjusting the molar ratio without requiring manual intervention. The integrated controller performs both measurement and adjustment functions, allowing the system to optimize its own performance while simplifying operational complexity through automation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent optimizes energy discharge capacity by dynamically changing the molar ratio parameter of electrochemically active species based on measured average oxidation state. This parameter adjustment allows the system to adapt to changing conditions and maintain optimal performance, with the controller automatically managing the complexity of parameter optimization

Inventive Principle:
Principle #35Parameter changes

3Duration of action of stationary object

If electrolyte distribution is not optimized, then the system operates with fewer control mechanisms, but side reactions and crossover reduce lifespan

Engineering Contradiction:
Improvebattery lifespanVSAvoidmonitoring and adjustment system
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent extends battery lifespan by implementing continuous monitoring of the average oxidation state and using this feedback to adjust electrolyte distribution. This closed-loop control prevents excessive crossover and side reactions by maintaining optimal molar ratios, thereby protecting the battery from degradation while managing system complexity through intelligent control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent takes preliminary action by continuously monitoring oxidation states and proactively adjusting electrolyte distribution before significant degradation occurs. This preventive approach maintains optimal conditions throughout battery operation, extending lifespan by preventing the accumulation of harmful effects from crossover and side reactions

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the energy discharge capacity and extends the lifespan of flow batteries by optimizing the electrolyte distribution, reducing energy losses, and preventing precipitation of active species, thereby improving their overall performance.

Implementation Method 1

A negative fluid electrolyte (sometimes referred to as the anolyte) is delivered to the negative electrode and a positive fluid electrolyte (sometimes referred to as the catholyte) is delivered to the positive electrode to drive reversible electrochemical redox reactions. The separator prevents the electrolytes from freely and rapidly mixing but permits selected ions to pass through to complete the redox reactions.

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

Flow batteries, also known as redox flow batteries or redox flow cells, are designed to convert electrical energy into chemical energy that can be stored and later released when there is demand. Upon charging, the electrical energy supplied into the flow battery causes a chemical reduction reaction in one electrolyte and an oxidation reaction in the other electrolyte.

Methodology Applied
Scientific EffectRedox Reactions: Redox Reactions

Implementation Method 3

Flow batteries are distinguished from other electrochemical devices by, inter alia, the use of externally-supplied, fluid electrolyte solutions that include ions of elements that have multiple, reversible oxidation states and all of which are dissolved or dissolvable in a selected liquid solution. Upon discharge, the chemical energy contained in the liquid electrolytes is released in the reverse reactions and electrical energy can be drawn from the electrodes.

Methodology Applied
Scientific EffectRedox Reactions: Redox Reactions

Data Source

PatentEP3087628B1Distribution of electrolytes in a flow battery
Publication Date: 2019.07.31 UNITED TECH CORP
  • EP3087628B1 patent drawingFigure 1~2
  • EP3087628B1 patent drawingFigure 3~4
  • EP3087628B1 patent drawingFigure 5

AI summary

A method of determining a distribution of electrolytes in a flow battery includes providing a flow battery with a fixed amount of fluid electrolyte having a common electrochemically active specie, a portion of the fluid electrolyte serving as an anolyte and a remainder of the fluid electrolyte serving as a catholyte. An average oxidation state of the common electrochemically active specie is determined in the anolyte and the catholyte and, responsive to the determined average oxidation state, a molar ratio of the common electrochemically active specie between the anolyte and the catholyte is adjusted to increase an energy discharge capacity of the flow battery for the determined average oxidation state.