Dynamic Flow Battery Fluidics for Electrolyte Isolation and Sampling

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Solution Overview

Problem

Flow batteries face challenges in monitoring multiple aspects of fluid flow characteristics and performing system diagnostics, leading to inefficiencies in energy storage, maintenance, and safety concerns due to high self-discharge and structural burdens.

Innovation Solution

A dynamic fluidic network system with modifiable flow structures and subflow structures for precise control of electrolyte flow, including measurement and diagnostic subflow structures, allows for real-time monitoring and management of electrolyte characteristics, enabling finer control over the flow battery's operation without significant energy waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional flow battery systems are used without dynamic fluidic networks, then the system structure is simpler, but the ability to monitor and control electrolyte flow characteristics is insufficient

Engineering Contradiction:
Improveelectrolyte flow monitoring capabilityVSAvoidfluidic network structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The fluidic network is divided into multiple subflow structures (first subflow structure, second subflow structure, third subflow structure) that can be independently controlled. Each subflow structure handles specific monitoring or control functions, allowing precise electrolyte flow characterization without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dynamic fluidic network serves multiple functions simultaneously: it monitors electrolyte flow rates, determines flow characteristics (laminar/turbulent), controls fluid communication between components, and enables diagnostic measurements. This multi-functionality reduces the need for separate dedicated systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If electrolyte is continuously circulated in flow batteries, then the battery can operate and generate power, but self-discharge increases and energy is wasted

Engineering Contradiction:
Improvebattery operation capabilityVSAvoidself-discharge
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The fluidic network dynamically adjusts electrolyte circulation based on operational needs. The system can switch between different flow states (circulating, isolated, partially circulated) to minimize self-discharge during idle periods while maintaining operational capability when power generation is required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system monitors electrolyte flow characteristics and battery state in real-time, using this information to control the fluidic network's configuration. This feedback mechanism allows the system to optimize circulation patterns, reducing unnecessary electrolyte movement and associated self-discharge while maintaining battery performance.

Inventive Principle:
Principle #23Feedback

3Reliability

If flow batteries require draining electrolyte for maintenance or shutdown, then safety and parasitic loss are reduced, but the process is time-consuming and requires taking the system offline

Engineering Contradiction:
Improvesafety and parasitic loss controlVSAvoidmaintenance downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system extracts or isolates specific subflow structures from the main electrolyte circulation without requiring complete system drainage. This allows maintenance, diagnostics, or shutdown procedures to be performed on isolated components while the rest of the system remains operational, significantly reducing downtime.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The dynamic fluidic network acts as an intermediary that enables selective isolation of components. By controlling fluid communication pathways, the system can separate maintenance zones from operational zones, allowing continuous operation of critical components while others undergo maintenance or diagnostics.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of information

If instruments are added to monitor electrolyte characteristics in real-time, then diagnostic capability improves, but system complexity and cost increase

Engineering Contradiction:
Improveelectrolyte state informationVSAvoidinstrumentation system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The monitoring instruments are integrated into the existing fluidic network structure rather than being added as separate external systems. Flow sensors, diagnostic devices, and measurement instruments are incorporated into the subflow structures, reducing overall system complexity while maintaining comprehensive monitoring capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the operational efficiency, safety, and maintenance of flow batteries by allowing for precise control of electrolyte flow, reducing self-discharge, and minimizing structural burdens, thereby improving the overall performance and longevity of the system.

Implementation Method 1

a flow battery system with a dynamic fluidic network. The flow battery has a first half and a second half. The first half includes a first main electrolyte source configured to contain a first electrolyte

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

electrochemical reactants, typically redox active compounds, are dissolved. These electrolytes are separately contained in negative electrolyte and positive electrolyte streams and are circulated through respective half-cells of an electrochemical cell where electrical energy is either converted to or extracted from chemical potential energy in the reactants by way of reversible reduction and oxidation reactions

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS11916272B2Flow battery with a dynamic fluidic network
Publication Date: 2024.02.27 LOCKHEED MARTIN ADVANCED ENERGY STORAGE LLC
  • US11916272B2 patent drawing
  • US11916272B2 patent drawing
  • US11916272B2 patent drawing

AI summary

Provided are flow batteries that include a fluidic train within a dynamic fluidic network system which fluidic train is convertible between a first state and a second state, the first state the first state placing a main electrolyte source and a dynamic fluidic network, outside the fluidic train and an electrode region, into fluid communication with the electrode region and the second state placing the main electrolyte source and the dynamic fluidic network, outside the fluidic train and the electrode region, into fluid isolation from the electrode region and placing the electrode region into fluid communication with a sampling segment. Also provided are methods of operating flow batteries.