Flow Battery Power Measurement Using Six-Way Valve Switching

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Solution Overview

Problem

Conventional apparatuses for measuring electrolyte power in flow batteries cannot trace power at different positions within the system, leading to inaccurate power readings and inefficient operation.

Innovation Solution

An apparatus utilizing six-way valves to measure power at various positions of a flow battery system, including center and outer positions, by switching channels to direct electrolytes through a power-measuring single cell, allowing for real-time monitoring and adjustment of electrochemical reactions without disrupting the battery unit's operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional apparatuses measure electrolyte power only at battery unit, then measurement device is simple, but power measurement precision is insufficient because it cannot trace power at different positions

Engineering Contradiction:
Improvepower measurement precisionVSAvoidmeasurement device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The six-way valve serves multiple functions: it acts as a flow control device and simultaneously as a multi-position sampling switch that directs electrolyte to different measurement locations (center and outer positions). This single component enables the system to measure power at multiple positions without requiring separate measurement devices for each location, thereby improving measurement precision while limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The six-way valve acts as an intermediary component that enables the power measurement single cell to access different electrolyte streams from various positions in the battery unit. By switching the valve, the same measurement cell can indirectly measure power at multiple locations without physical relocation, resolving the contradiction between measurement precision and device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If fixed position measurement is used, then device operation is simple, but measurement reliability is insufficient because electrolyte power varies at different positions

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoiddevice operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system transitions from a static fixed-position measurement approach to a dynamic multi-position measurement approach. The six-way valve can be switched between different positions to sample electrolyte from center and outer locations, allowing the measurement system to adapt to the spatial variation of electrolyte power. This dynamic capability improves measurement reliability while maintaining operational simplicity through automated valve control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The measurement system employs periodic switching of the six-way valve to sequentially measure power at different positions (center and outer). This periodic action allows comprehensive monitoring of electrolyte power distribution over time, improving measurement reliability by capturing temporal and spatial variations without requiring continuous complex multi-point simultaneous measurement.

Inventive Principle:
Principle #19Periodic action

3Loss of information

If power measurement at multiple positions is implemented, then system monitoring capability is improved, but device complexity increases due to multiple valves and channels

Engineering Contradiction:
Improvesystem power information completenessVSAvoidvalve and channel configuration
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent merges multiple measurement functions into a single integrated system. The six-way valve combines six different flow paths and switching functions into one component, and the power measurement single cell serves as a universal sensor for all positions. This merging approach enables complete system power information acquisition while avoiding the need for separate measurement devices at each position, thus limiting the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power measurement single cell serves as a universal measurement device that can measure electrolyte power at any position when directed by the six-way valve. This multi-functional setup allows one measurement cell to replace multiple dedicated sensors, reducing the overall complexity of the measurement system while maintaining complete monitoring capability across all battery unit positions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise, real-time measurement and adjustment of power at different positions, ensuring optimal system performance, improved power conversion efficiency, reduced energy consumption, and prevention of battery damage by tracking power across the entire system.

Implementation Method 1

The battery unit has at least two feeding outlets and two material inlets to process electrochemical reactions to generate and/or discharge direct current based on electrolytes supplied

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Data Source

PatentUS11327117B2Apparatus for electricity measurement of flow battery and method thereof
Publication Date: 2022.05.10 ATOMIC ENERGY COUNCIL INSTITUTE OF NUCLEAR ENERGY RESEARCH
  • US11327117B2 patent drawing
  • US11327117B2 patent drawing
  • US11327117B2 patent drawing

AI summary

An apparatus is provided for measuring the power of electrolytes at different positions of a flow battery by switching six-way valves without reconnecting channels. With the measurements at the positions, weighting is processed to obtain power corresponding to charging statuses for determining accurate power. The charging and discharging of voltage and current of the battery are controlled for constant operations with high efficiency. Consequently, the efficiency of power conversion is improved; energy consumption is reduced; and the battery is always run within a safe power-range for avoiding accidents or damages to the battery. In addition, the present invention is further applicable to a device monitoring the features of a battery unit. The six-way valves online monitor the power at center positions by switching. The values measured at different positions are aimed at the abnormality of the battery unit for processing adjustment or offline replacement to maintain best operation performance.