Flow Battery System with Segmented Circulation and Dynamic Equalization

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing large-scale flow battery systems face inefficiencies due to limited series and parallel connections, leading to increased leakage current, equipment damage, and energy loss, as well as SOC inconsistencies across connected systems, which result in system collapse and high current risks.

Innovation Solution

A flow battery system with independent battery packs A, B, and C, each with series-connected cell stacks and shared electrolyte circulation, and an energy storage converter with power units divided into groups to manage voltage and SOC differences, using DC/DC isolated conversion or transformers to maintain equipotentiality and reduce leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple flow battery systems are connected in series or parallel to achieve large-scale energy storage, then the energy storage capacity is improved, but leakage current increases and equipment damage occurs

Engineering Contradiction:
Improveenergy storage capacityVSAvoidleakage current
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent divides the flow battery system into multiple independent battery systems (first flow battery system, second flow battery system, etc.), each with its own isolated electrolyte circulation pipeline. This segmentation prevents leakage current from propagating across the entire system while maintaining large-scale energy storage capacity through coordinated operation of multiple independent units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an equalization pipeline with an equalization valve as an intermediary component between battery systems. This intermediary allows controlled SOC equalization when needed while maintaining pipeline isolation during normal operation, thus preventing continuous leakage current paths while enabling periodic balance operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If multiple flow battery systems are connected in series or parallel, then energy storage scale is improved, but SOC inconsistency forms and system collapse occurs

Engineering Contradiction:
Improveenergy storage scaleVSAvoidsystem stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent implements SOC detection for each battery system and uses the equalization valve to provide feedback control. When SOC differences between systems exceed thresholds, the equalization valve opens to transfer electrolyte and balance SOCs, creating a closed-loop feedback mechanism that maintains system reliability while enabling large-scale operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes the connection state between battery systems dynamic rather than fixed. The equalization valve dynamically adjusts the connectivity between systems based on real-time SOC conditions, enabling the system to adapt its configuration to maintain stability while operating at large scale.

Inventive Principle:
Principle #15Dynamics

3Reliability

If pipelines are connected among multiple flow battery systems to balance SOCs, then SOC uniformity is improved, but leakage current increases and energy loss occurs

Engineering Contradiction:
ImproveSOC uniformityVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements periodic SOC equalization rather than continuous connection. The equalization valve operates intermittently based on detected SOC differences, creating periodic action that maintains SOC uniformity while minimizing the time pipelines are open and leakage current can flow, thus reducing energy loss.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent segments the electrolyte circulation into isolated pipelines for each battery system, with controlled connection points only through the equalization valve. This segmentation prevents continuous leakage current paths while still enabling periodic SOC balancing when needed.

Inventive Principle:
Principle #1Segmentation

4Power

If H-bridge cascade converter structure is used, then voltage requirements are met, but complete independent insulation is required and equipment complexity increases

Engineering Contradiction:
ImprovevoltageVSAvoidinsulation requirements
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent segments the power conversion system into independent converter stations for each flow battery system. Each converter station handles its own battery system independently, eliminating the need for complex insulation requirements between series-connected power modules while still achieving the required voltage through coordinated operation of multiple independent converter stations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using series connection of power modules to achieve high voltage (which requires complete independent insulation), the patent inverts the approach by using parallel connection of independent converter stations, each converting from its own battery system. This achieves the same voltage requirement through parallel power contribution without the insulation complexity of series connections.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration maintains reference potential, reduces energy storage inverter costs, stabilizes the system, and minimizes leakage current, allowing for efficient and safe operation by adjusting power distribution across battery packs to converge SOC values and reduce the impact of the battery cask effect.

Implementation Method 1

a set of electrolyte circulation system shared by the battery pack A, the battery pack B and the battery pack C

Methodology Applied
Scientific EffectElectrolyte circulation:

Implementation Method 2

each of the flow batteries comprises a battery pack A, a battery pack B, a battery pack C

Methodology Applied
Scientific EffectElectrochemical energy conversion:

Data Source

PatentUS11705570B2Flow battery system and large scale flow battery energy storage device
Publication Date: 2023.07.18 DALIAN RONGKE POWER
  • US11705570B2 patent drawing
  • US11705570B2 patent drawing
  • US11705570B2 patent drawing

AI summary

The present disclosure discloses a flow battery system and a large-scale flow battery energy storage device. The flow battery system comprises multiple flow batteries; each of the flow batteries comprises a battery pack A, a battery pack B, a battery pack C, and a set of electrolyte circulation system used by the battery pack A, the battery pack B and the battery pack C; the battery pack A, the battery pack B and the battery pack C comprised in each flow battery are independent of each other in the circuit. According to the present disclosure, at least two sets of electrolyte circulation system are saved under the same power scale, such that the system stability is improved while the cost is reduced.