Flow Battery Separator Polymer for Acidic Oxidative Stability

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Solution Overview

Problem

Existing flow battery separator materials are degraded by oxidative and acidic environments, leading to inadequate ion conductivity and ion selectivity, which reduces energy efficiency.

Innovation Solution

A separator layer formed from polymers with aromatic groups free of unsaturated nitrogen and polar groups bonded in the polymer backbone, such as polyetherimide (PEI), polyamide-imide (PAI), and polyetheretherketone (PEEK), providing chemical stability and enhanced ion conductivity in the oxidative and acidic conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional separator materials are used in flow batteries, then manufacturing cost is reduced, but chemical stability in oxidative and acidic environments deteriorates

Engineering Contradiction:
Improvemanufacturing costVSAvoidchemical stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs composite polymer structures combining aromatic groups (for chemical stability) with polar groups (for ion conductivity). Specific composite materials like polyetherimide, polyamide-imide, and polyetheretherketone are used to achieve both chemical stability in oxidative/acidic environments and adequate ion conductivity, resolving the contradiction between material performance and manufacturing feasibility

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies polymer parameters by selecting specific chemical structures with aromatic groups free of unsaturated nitrogen and incorporating polar groups. This parameter change in molecular structure provides enhanced chemical stability while maintaining ion conductivity, addressing the degradation issue of conventional materials without sacrificing performance

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If separator layer thickness is reduced to improve ion conductivity, then area specific resistance decreases, but mechanical strength and chemical stability deteriorate

Engineering Contradiction:
Improvearea specific resistanceVSAvoidchemical stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The use of composite polymer materials with aromatic and polar groups enables the separator layer to achieve low area specific resistance at reduced thickness while maintaining chemical stability. The aromatic groups provide structural integrity and oxidative resistance, while polar groups ensure ion conductivity, allowing thin yet stable separator design

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by positioning aromatic groups (providing chemical stability) and polar groups (providing ion conductivity) in specific arrangements within the polymer structure. This localized functional distribution allows the separator to achieve both low resistance and high stability simultaneously

Inventive Principle:
Principle #3Local quality

3Loss of energy

If separator layer thickness is reduced to improve ion conductivity, then area specific resistance decreases, but ion selectivity deteriorates

Engineering Contradiction:
Improvearea specific resistanceVSAvoidion selectivity
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The composite polymer structure with aromatic groups and polar groups creates a dual-function separator that maintains both low area specific resistance and high ion selectivity. The polar groups facilitate ion transport while the aromatic framework provides selective permeability, preventing harmful ion mixing even in thin separator configurations

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer-based separator layer maintains chemical stability and improves ion conductivity, achieving low area specific resistance and high ion selectivity, enhancing the energy efficiency of flow batteries.

Implementation Method 1

The separator prevents the electrolytes from freely and rapidly mixing but permits selected ions to pass through to complete the redox reactions

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 2

one or more polar groups bonded in the polymer backbone

Methodology Applied
Scientific EffectElectrostatic interaction: Electrostatics

Data Source

PatentUS12407002B2Separator layer for flow battery
Publication Date: 2025.09.02 RTX CORP
  • US12407002B2 patent drawing
  • US12407002B2 patent drawing

AI summary

A flow battery includes an electrochemical cell that has a first electrode, a second electrode spaced apart from the first electrode, and a separator layer arranged between the first electrode and the second electrode. The separator layer is formed of a polymer that has a polymer backbone with cyclic groups that are free of unsaturated nitrogen and one or more polar groups bonded between the cyclic groups.