Redox Flow Battery Tank Structure for Vortex-Suppressed Electrolyte Flow

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Solution Overview

Problem

In redox flow battery systems, a vortex formed by the flow of electrolyte returned from the battery cell can lead to turbulent flow, shortcuts, and stagnation, reducing the utilization factor of the electrolyte and decreasing energy density.

Innovation Solution

A tank configuration with a tank body and a first plate member that partitions the internal space into multiple regions in a specific direction, featuring holes that connect inlet and outlet regions, promoting a laminar flow state and enhancing electrolyte utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the electrolyte flows directly from the inlet to the outlet in the tank body, then the flow path is simple and device complexity is reduced, but vortex formation occurs causing turbulent flow and reducing electrolyte utilization factor

Engineering Contradiction:
Improvetank structureVSAvoidelectrolyte utilization factor
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The tank body internal space is segmented into multiple regions by plate members with holes, dividing the single flow path into multiple sequential flow regions. This segmentation prevents vortex formation and turbulent flow while maintaining relatively simple device structure, thereby improving electrolyte utilization factor without excessive complexity increase.

Inventive Principle:
Principle #1Segmentation

2Reliability

If plate members are added to partition the tank body internal space, then electrolyte utilization factor is improved by suppressing vortex formation, but device complexity increases

Engineering Contradiction:
Improveelectrolyte utilization factorVSAvoidtank structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Plate members with holes are strategically positioned at specific locations within the tank body where vortex formation is most likely to occur. This localized intervention suppresses turbulent flow in critical regions while maintaining simple flow paths in other areas, optimizing the balance between electrolyte utilization and device complexity.

Inventive Principle:
Principle #3Local quality

3Reliability

If the tank body is designed with a long flow path from inlet to outlet, then electrolyte utilization is improved, but the length of the tank body increases

Engineering Contradiction:
Improveelectrolyte utilization factorVSAvoidtank body length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

Instead of extending the tank body length to increase flow path, plate members are introduced to create flow path extensions in the vertical dimension and cross-sectional regions. This allows achieving long effective flow paths for improved electrolyte utilization while keeping the overall tank body length compact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed tank configuration effectively suppresses decreases in the utilization factor of the electrolyte, ensuring efficient use and maintaining high energy density in redox flow battery systems.

Implementation Method 1

promoting a laminar flow state

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Implementation Method 2

a vortex formed by the flow of electrolyte returned from the battery cell

Methodology Applied
Scientific EffectVortex: Vortex Ring

Data Source

PatentUS20250030017A1Tank, tank structure, and redox flow battery system
Publication Date: 2025.01.23 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US20250030017A1 patent drawing
  • US20250030017A1 patent drawing
  • US20250030017A1 patent drawing

AI summary

A tank configured to store an electrolyte of a redox flow battery system, the tank including a tank body and a first plate member configured to partition an internal space of the tank body into a plurality of regions arranged in a first direction. The tank body includes an inlet for the electrolyte, the inlet being provided at a first end portion of the tank body in the first direction, and an outlet for the electrolyte, the outlet being provided at a second end portion of the tank body in the first direction. The first plate member has a plurality of holes extending through the first plate member in the first direction.