Redox Flow Battery Electrolyte Viscosity Balance for Membrane Protection

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Solution Overview

Problem

During operation of a redox-flow battery system, pressure differences between positive and negative electrolytes can cause electrolyte diffusion through membrane pinholes, leading to performance degradation.

Innovation Solution

The system adjusts the kinematic viscosities of the positive and negative electrolytes to maintain a ratio between 0.70 to 1.30, reducing electrolyte mixing and minimizing pressure differences that could damage the membrane or electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the pressure difference between positive and negative electrolytes is allowed to vary during operation, then the battery can operate with simpler control, but electrolyte diffusion through membrane pinholes occurs causing performance degradation

Engineering Contradiction:
Improveoperation simplicityVSAvoidbattery performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent changes the physical parameter of kinematic viscosity for the electrolytes. By setting different kinematic viscosities for positive and negative electrolytes, the patent modifies the flow characteristics and pressure distribution during operation, thereby reducing electrolyte diffusion through membrane pinholes while maintaining operational simplicity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces kinematic viscosity as an intermediary parameter to control the interaction between electrolytes and the membrane. By adjusting viscosity, the patent indirectly controls the pressure difference effects and diffusion rates without requiring direct pressure control mechanisms

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the kinematic viscosities of positive and negative electrolytes are made different, then electrolyte diffusion is reduced, but the system requires more complex viscosity control

Engineering Contradiction:
Improveelectrolyte separationVSAvoidviscosity control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent modifies the kinematic viscosity parameter of the electrolytes by adjusting their chemical composition. This approach changes the physical properties of the electrolytes themselves rather than adding complex external control systems, thereby achieving viscosity differentiation through material formulation rather than mechanical control

Inventive Principle:
Principle #35Parameter changes

3Reliability

If electrolyte diffusion is prevented by reducing pressure difference, then battery performance is maintained, but the circulation efficiency may be reduced

Engineering Contradiction:
Improvebattery performanceVSAvoidcirculation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the kinematic viscosity parameter to optimize the balance between preventing diffusion and maintaining circulation. By carefully selecting viscosity values within specific ranges, the patent achieves both goals: reducing electrolyte mixing while preserving adequate flow rates for efficient operation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces electrolyte diffusion and maintains battery performance by preventing excessive pressure differences and electrolyte mixing, ensuring high discharged capacity and efficient operation.

Implementation Method 1

during operation, a kinematic viscosity P1 of the positive electrolyte is different from a kinematic viscosity P2 of the negative electrolyte

Methodology Applied
Scientific EffectViscosity difference:

Data Source

PatentUS20260038854A1Redox-flow battery system
Publication Date: 2026.02.05 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US20260038854A1 patent drawing
  • US20260038854A1 patent drawing

AI summary

A redox flow battery system comprising a battery cell, a positive electrode electrolyte, and a negative electrode electrolyte. A kinematic viscosity P1 of the positive electrode electrolyte and a kinematic viscosity P2 of the negative electrode electrolyte are different from each other in an operating state.