Flow Battery Reference Cell With Wicking Barrier for Stable SoC Sensing

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Solution Overview

Problem

There is a need for a robust and inexpensive method and device to independently measure or detect the state of charge of each electrolyte in a redox flow battery, as existing methods are either impractical or prone to errors due to instrument drift, contamination, and high equipment costs.

Innovation Solution

A state of charge or state of health indicator arrangement for a redox flow battery system, comprising a reference cell and an auxiliary reference electrolyte arrangement with a discrete reservoir, a means for measuring potential difference, and an ionic pathway conduit with a wicking means to maintain ionic connection and inhibit fluid diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional reference electrodes are used to measure state of charge, then measurement can be performed, but the electrodes are subject to contamination and voltage drift after extended periods of immersion

Engineering Contradiction:
Improvestate of charge measurement accuracyVSAvoidmeasurement stability over time
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention extracts the reference electrode from direct contact with the test electrolyte by introducing a liquid membrane barrier. The reference electrode remains isolated in a reference compartment while still providing voltage measurements through the membrane, eliminating contamination and drift issues caused by direct immersion in the test electrolyte.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A liquid membrane acts as an intermediary between the reference electrode and the test electrolyte. This membrane allows ionic conduction for voltage measurement while preventing direct contact between the reference electrode and the test electrolyte, thus blocking contamination pathways and maintaining measurement stability over extended periods.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If optical absorption, density and viscosity measurements are used to determine state of charge, then state of charge can be measured, but optical measurements are subject to instrument drift and density/viscosity measurements require expensive equipment

Engineering Contradiction:
Improvestate of charge measurement capabilityVSAvoidequipment cost and complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The invention replaces complex optical and density/viscosity measurement systems with a simple electrochemical voltage measurement approach. By using a reference electrode and liquid membrane to directly measure the potential difference corresponding to state of charge, the system eliminates the need for expensive optical instruments and precision density/viscosity measurement equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If in-line density and viscosity measurements are performed with high resolution, then accurate state of charge data can be obtained, but expensive equipment is required especially in harsh chemical conditions

Engineering Contradiction:
Improvestate of charge measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention substitutes complex in-line density and viscosity measurement systems with a simple electrochemical cell that measures voltage potential. This replacement dramatically reduces device complexity while maintaining measurement accuracy, as voltage measurement requires only basic electrochemical components rather than sophisticated optical or mechanical sensors capable of withstanding harsh chemical conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective and robust method for accurately measuring the state of charge of electrolytes in redox flow batteries, reducing errors associated with instrument drift and contamination, and enabling timely corrective actions to maintain battery health and efficiency.

Implementation Method 1

an ionic pathway conduit with a wicking means to maintain ionic connection and inhibit fluid diffusion

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a means for measuring potential difference between a positive electrolyte of or from the positive electrolyte tank of a flow battery and a negative electrolyte of or from the negative electrolyte tank of a flow battery

Methodology Applied
Scientific EffectElectrochemical potential difference: Nernst Effect

Data Source

PatentUS20250055012A1Flow battery state of health indicator
Publication Date: 2025.02.13 INVINITY ENERGY SYSTEMS (IRELAND) LTD
  • US20250055012A1 patent drawing
  • US20250055012A1 patent drawing
  • US20250055012A1 patent drawing

AI summary

A state of charge indicator arrangement for a redox flow battery system having a reference cell arrangement for measuring potential difference between positive electrolyte and negative electrolytes and an auxiliary reference electrolyte arrangement comprising a discrete auxiliary electrolyte reservoir for housing a redox electrode in association with a reference electrolyte, a means of measuring the potential difference between the auxiliary reference electrolyte and the electrolyte of the reference cell arrangement and an ionic pathway conduit linking the auxiliary reference electrolyte reservoir with the electrolyte of the reference cell arrangement, which is configured for low fluid diffusion rate, wherein the conduit comprises a wicking means for absorbing electrolyte and maintaining ionic connection between the auxiliary reference electrolyte reservoir and the respective electrolyte of the reference cell arrangement.