Redox Flow Battery Electrolyte Additive for Uniform Zinc Plating

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Solution Overview

Problem

The existing redox flow battery systems face challenges in achieving uniform, crack-free plated layers on the negative electrode, which limits their energy storage capacity and increases costs.

Innovation Solution

Incorporating a plating additive into the negative electrolyte of the redox flow battery system, which interacts with cations to form complexes that plate onto the negative electrode in self-assembled monolayers, enhancing the formation of thick, uniform, and uninterrupted plated layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional plating methods are used in redox flow batteries, then the negative electrode can be formed, but the plated layers are non-uniform and cracked, limiting energy storage capacity

Engineering Contradiction:
Improveuniformity of plated layersVSAvoidenergy storage capacity
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

A plating additive is introduced as an intermediary substance in the negative electrolyte that mediates the plating process. The additive interacts with cations to form complexes that plate onto the negative electrode in self-assembled monolayers, producing uniform and crack-free plated layers while enabling increased energy storage capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The plating additive changes the chemical parameters of the electrolyte by forming complexes with cations. This parameter change modifies the plating mechanism to produce self-assembled monolayers, resulting in uniform, thick plated layers without cracks, thereby resolving the contradiction between manufacturing precision and energy storage capacity.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If thicker plated layers are formed on the negative electrode, then energy storage capacity increases, but the plated layers become non-uniform and cracked

Engineering Contradiction:
Improvethickness of plated layersVSAvoiduniformity of plated layers
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The plating additive serves as a mediator that enables the formation of thick plated layers while maintaining uniformity. By forming complexes with cations and facilitating self-assembled monolayer formation, the additive allows thick plating without the development of cracks or non-uniformities.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The plating process utilizes self-assembled monolayers that form automatically through the interaction of the plating additive with cations. This self-organizing mechanism ensures uniform deposition of thick plated layers without requiring external intervention to maintain precision.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If conventional materials are used in redox flow batteries, then the system is simple and earth-abundant, but the cost of storage is high

Engineering Contradiction:
Improvesimplicity of materialsVSAvoidenergy storage to cost ratio
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The introduction of a plating additive changes the chemical parameters of the electrolyte to enable more efficient plating. This parameter change allows for increased energy storage capacity in the negative electrode while maintaining the use of simple, earth-abundant materials, thereby improving the energy storage to cost ratio.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for increased energy storage capacity, improved accessibility and performance of the battery, and reduced overall system storage costs by enabling the formation of thick, uniform plated layers on the negative electrode.

Implementation Method 1

the plating additive interacting with cations of the negative electrolyte and forming complexes that plate onto the negative electrode in self-assembled monolayers

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

forming complexes that plate onto the negative electrode

Methodology Applied
Scientific EffectElectroplating: Electroplating

Data Source

PatentUS12283730B2Cost-efficient high energy density redox flow battery
Publication Date: 2025.04.22 ESS TECH INC
  • US12283730B2 patent drawing
  • US12283730B2 patent drawing
  • US12283730B2 patent drawing

AI summary

Methods and systems are provided for a redox flow battery system. In one example, the redox flow battery is adapted with an additive included in a battery electrolyte and an anion exchange membrane separator dividing positive electrolyte from negative electrolyte. An overall system cost of the battery system may be reduced while a storage capacity, energy density and performance may be increased.