Continuous Flow Calorimeter for Reaction Kinetics

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing calorimeters are unable to measure thermokinetic properties, such as heat of reaction, in a continuous manner during the progress of a reaction, especially in both adiabatic and isothermal conditions, and lack the capability to monitor reaction progress accurately.

Innovation Solution

A device comprising a data management system connected to a continuous flow and measurement section with thermally resistant connectors, temperature measurement devices, and a monitoring unit that allows for parallel flow of reaction and thermic fluids, enabling continuous measurement of reaction kinetics and heat of reaction in adiabatic and isothermal conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If batch mode calorimeters are used to measure heat of reaction, then measurement is possible at beginning and end of reaction, but sampling during reaction is not possible and continuous monitoring is not achieved

Engineering Contradiction:
Improveheat of reaction measurementVSAvoidcontinuous monitoring capability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The calorimeter is divided into multiple measurement zones along the flow path, with temperature sensors positioned at different locations to capture thermal changes at various stages of the reaction process, enabling continuous monitoring while maintaining measurement precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system pre-establishes multiple sampling points and measurement positions before the reaction begins, allowing continuous data collection throughout the reaction process without interrupting the flow or requiring post-reaction analysis

Inventive Principle:
Principle #10Preliminary action

2Temperature

If micro reactor based devices are used for thermokinetic measurement, then heat transfer area per unit volume is increased, but the device cannot track reaction progress continuously

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidreaction progress data
Core Design Contradiction:
TemperatureVSLoss of information

Solution Approach 1:

The system transitions from point measurement to distributed spatial measurement along the flow direction, adding a temporal-dimens ion to the measurement process by capturing temperature profiles at multiple positions simultaneously, thus tracking reaction progress while maintaining efficient heat transfer

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If adiabatic scanning calorimeter is used for temperature monitoring, then temperature dependence of heat capacity can be measured, but reaction monitoring capability is not available

Engineering Contradiction:
Improvetemperature measurementVSAvoidreaction monitoring capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The calorimeter is designed to perform multiple functions including temperature monitoring, reaction progress tracking, and thermokinetic parameter measurement by integrating flow capability, multiple sensor positions, and data processing systems that can analyze various types of thermal data from the same device

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables online, continuous monitoring and measurement of reaction kinetics and heat of reaction, providing accurate estimation of thermokinetic properties with high precision and versatility in various reaction conditions.

Implementation Method 1

a temperature measurement device (501)... The temperature measurement device (501) used is selected from thermocouples, thermometers or IR sensors

Methodology Applied
Scientific EffectTemperature measurement: Thermocouple

Implementation Method 2

the continuous flow sections for reaction mixture (304)... inlet for the thermic fluid (302), outlet for the thermic fluid (303)

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS9869595B2Device for thermokinetic property measurement
Publication Date: 2018.01.16 COUNCIL OF SCI & IND RES
  • US9869595B2 patent drawing
  • US9869595B2 patent drawing
  • US9869595B2 patent drawing

AI summary

A device which can be used as a flow reactor for synthesis and for discerning the reaction kinetics as well as a flow calorimeter is a need in the art. To fulfill this need, the invention discloses a simple calorimeter that functions as a device to measure reaction kinetics, preferably heat of reaction in a continuous manner, in adiabatic as well as in isothermal conditions. The distinct advantages of the device include online determination of thermokinetic properties, continuous determination of thermokinetic properties and applicable for determination in adiabatic as well as isothermal modes. The device may function independently or may be used in combination with reactors, micro reactors or tubular reactors.