Flow Channel Interlock Control for Fluid Mixing Prevention
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Solution Overview
Problem
In fluid handling systems like water treatment and chemical plants, existing control programs lack the ability to easily set constraint conditions, leading to potential unintentional mixing of fluids in overlapping flow channels, which can result in improper product manufacturing due to the lack of interlock control mechanisms.
Innovation Solution
An information processing apparatus and method that generates a program with interlock control information to prevent unintentional mixing by setting constraint conditions, using a processing unit to create flow channel setting information and interlock control information based on device information, and integrating this information into the control program to manage operations in flow channel structures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If control program is created manually for flow channel structure, then customization and adaptability are improved, but time consumption and error probability increase
Solution Approach 1:
The patent uses templates to store predefined control program patterns for common flow channel operations. Instead of manually creating control programs from scratch, the system copies and adapts these pre-defined templates, significantly reducing time consumption while maintaining the ability to customize control logic for different flow channel structures and processes.
2Manufacturing precision
If control program is created manually for flow channel structure, then precision and control accuracy are improved, but error probability and complexity increase
Solution Approach 1:
The patent implements automatic generation of control programs using a computer that automatically creates control logic based on process information and template patterns. The system also performs self-validation to detect potential errors and inconsistencies in the generated programs, reducing human error while maintaining control accuracy and simplifying the overall process.
3Reliability
If interlock control is added to prevent fluid mixing, then safety and reliability are improved, but program complexity and processing time increase
Solution Approach 1:
The patent incorporates interlock control conditions directly into the control program generation process itself, rather than adding them as separate post-processing steps. The system automatically identifies potential fluid mixing scenarios and embeds preventive interlock logic during program creation, ensuring safety requirements are met while avoiding the need for complex additional control layers.
4Productivity
If automatic control program generation is implemented, then productivity and efficiency are improved, but ease of operation and flexibility decrease
Solution Approach 1:
The patent introduces a user interface that serves as an intermediary between the operator and the automatic program generation system. This interface allows operators to easily specify process information and constraint conditions through simplified input methods, while the system automatically handles the complex program generation and validation processes, maintaining both high productivity and ease of operation.
Data Source
AI summary
An information processing apparatus includes a processing unit that generates a program to cause an apparatus having a flow channel structure including a plurality of flow channels to perform a plurality of processes, wherein the processing unit: generates a plurality of pieces of flow channel setting information based on device information that represents the flow channel structure and the flow channels used in the flow channel structure in the plurality of processes; generates interlock control information for interlock control for a predetermined flow channel based on the plurality of pieces of flow channel setting information; and generates the program to which the interlock control is added based on the interlock control information.


