Flow Control Cartridge with Gas Release Channels for Nucleic Acid Analysis

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Solution Overview

Problem

Current molecular diagnostics require centralized laboratories and trained technicians, limiting the portability and accessibility of nucleic acid analysis, especially for point-of-care testing (POCT) where rapid and decentralized diagnostics are needed.

Innovation Solution

A flow control and processing cartridge for nucleic acid analysis apparatus that includes a cartridge body with chambers and channels for sample and reagents, and a reaction chip with detection wells, gas releasing channels, and carefully designed channel geometries to control flow resistance and direction, enabling precise nucleic acid amplification and detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If molecular diagnostics are carried out in centralized laboratories with sophisticated equipment, then measurement precision and reliability are improved, but device complexity and ease of operation worsen due to requiring trained technicians and multiple pre-defined protocols

Engineering Contradiction:
Improvediagnostic accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple separate functions (sample processing, nucleic acid extraction, amplification, and detection) into a single integrated cartridge system. The cartridge body contains all necessary chambers and channels, while the reaction chip integrates detection wells with embedded reagents, eliminating the need for multiple separate instruments and trained technicians while maintaining diagnostic accuracy

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reaction chip serves multiple functions simultaneously: it stores reagents, performs extraction, enables amplification, and conducts detection all in one component. This multi-functional design allows a single device to replace traditional complex laboratory systems while maintaining measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If bulk equipments are integrated within a desktop device for POCT, then ease of operation and portability are improved, but manufacturing precision and reliability worsen due to removing functionalities from the platform and incorporating them into the disposable cartridge

Engineering Contradiction:
Improveuser convenienceVSAvoidcartridge fabrication accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system is segmented into a reusable platform and a disposable cartridge. The cartridge body and reaction chip are designed as separate manufacturable components that can be precisely fabricated using standard microfabrication techniques, then assembled into the larger device. This segmentation allows each component to be optimized for its specific manufacturing requirements while maintaining overall system reliability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reaction chip is designed as a disposable component that is pre-filled with reagents and sealed. This allows manufacturing precision to be achieved through standardized production of single-use cartridges, eliminating the need for complex sterilization and calibration procedures while ensuring consistent performance and reliability

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If channel geometries are designed to control flow resistance, then flow direction control is improved, but device complexity increases due to incorporating wide channel parts, narrow channel parts, and well inlet channels

Engineering Contradiction:
Improveflow control precisionVSAvoidchannel structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The channel system incorporates different local geometries (wide channel parts, narrow channel parts, and well inlet channels) at specific locations to create varying flow resistance. This local variation in channel dimensions allows precise control of fluid flow direction and distribution to each detection well without requiring complex external flow control mechanisms

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates real-time nucleic acid analysis with precise control over flow direction and dynamic behaviors, allowing for portable, efficient, and cost-effective POCT by integrating sample purification, extraction, amplification, and detection in a compact, all-in-one device suitable for decentralized healthcare.

Implementation Method 1

a flow resistance at the narrow channel part is higher than a combined flow resistance at the wide channel part and at the well inlet channel

Methodology Applied
Scientific EffectFlow resistance: Pressure Drop

Implementation Method 2

at least one gas releasing channel connected with the detection wells and adapted to release gas from the detection wells

Methodology Applied
Scientific EffectGas release: Pressure Drop

Data Source

PatentUS11376581B2Flow control and processing cartridge
Publication Date: 2022.07.05 DELTA ELECTRONICS INTL SINGAPORE
  • US11376581B2 patent drawing
  • US11376581B2 patent drawing
  • US11376581B2 patent drawing

AI summary

A flow control and processing cartridge used in a nucleic acid analysis apparatus includes a cartridge body and a reaction chip. The cartridge body includes plural chambers for storing at least one sample and plural biochemical reagents and buffers, and plural channels connected with the plural chambers. The reaction chip is in conjunction with the cartridge body and includes plural detection wells, at least one main fluid channel connected with the detection wells and adapted to dispense the sample into the detection wells, and at least one gas releasing channel connected with the detection wells and adapted to release gas from the detection wells.