Flow Control Device for Filtration Container Assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional filtration systems, especially those using vacuum pressure, are inefficient and labor-intensive, and often fail to prevent backflow of filtered water, leading to reduced filtration assembly lifespan and inability to introduce desired impurities like electrolytes or flavorings into filtered water.

Innovation Solution

A filtration container assembly with a flow control device that uses positive pressure to filter liquids and includes a flow control mechanism within the filtration assembly to prevent backflow and allow controlled introduction of impurities, ensuring filtered water remains within the inner sleeve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If vacuum pressure is used to draw water into the filter, then filtration can be achieved, but the process becomes labor-intensive and inefficient for the user

Engineering Contradiction:
Improveuser effortVSAvoidfiltration efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent inverts the conventional filtration approach by using positive pressure to push water through the filter instead of using vacuum pressure to pull water through. This is achieved by positioning the filter assembly such that pressure applied to the outer container forces water through the filter media into the inner sleeve, significantly reducing user effort while maintaining filtration efficiency

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent employs hydraulic principles by using pressure differential to drive water through the filtration assembly. The system utilizes pressure applied to the outer container to force water through the filter media, leveraging fluid dynamics to achieve efficient filtration with minimal user effort

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If no flow control device is used, then the filtration process is simple, but backflow of filtered water reduces filtration assembly lifespan

Engineering Contradiction:
Improvefiltration assembly lifespanVSAvoidfiltration assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the flow control function from the main filtration path by incorporating a separate flow control device within the inner sleeve. This dedicated component prevents backflow of filtered water into the filter media while keeping the rest of the filtration assembly simple and maintaining overall structural efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flow control device acts as an intermediary between the filtered water in the inner sleeve and the filter media. It mediates the flow direction to prevent backflow while allowing forward flow, thereby protecting the filtration assembly without significantly complicating the overall structure

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the filtration assembly allows free flow of water, then filtration speed is fast, but desired impurities like electrolytes or flavorings cannot be introduced into filtered water

Engineering Contradiction:
Improvefiltration speedVSAvoidability to introduce impurities
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent segments the filtration system into distinct zones: the outer container for unfiltered water, the filter media for filtration, and the inner sleeve for storing filtered water. This segmentation allows the system to maintain fast filtration speed through the filter media while enabling the inner sleeve to serve as a controlled environment for introducing desired impurities like electrolytes or flavorings after filtration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary filtration action by filtering water into the inner sleeve before allowing any impurity addition. This ensures that filtration speed is maximized during the filtration phase, and then the system transitions to a post-filtration phase where impurities can be introduced into the already-filtered water in the inner sleeve

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filtration container assembly provides a quick, portable, and efficient filtration process that protects the filtration assembly, allows introduction of desired impurities, and prevents unintentional filtration of added substances, effectively extending the assembly's lifespan and enhancing user convenience.

Implementation Method 1

Improved filter assemblies using positive pressure are desirable because drip filtering processes can take a long time

Methodology Applied
Scientific EffectPositive pressure: Pressure Increase

Implementation Method 2

a filter media disposed within the housing, the filter media being configured to filter a fluid flowing through the filter media

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS20240139658A1Flow control device for fluid filtering assembly
Publication Date: 2024.05.02 GRAYL INC
  • US20240139658A1 patent drawing
  • US20240139658A1 patent drawing
  • US20240139658A1 patent drawing

AI summary

Embodiments are directed to filtration container assemblies and methods of using the same. A filtration container assembly can include an outer container and a plunging assembly. The outer container can have a first open end and a second closed end that defines an inner cavity. The plunging assembly can include a first end and a second end, with the second end of the plunging assembly being configured to be received within the inner cavity of the outer container. The plunging assembly can also include an inner sleeve having a first end and a second end and an outer wall that defines an inner bore. The plunging assembly can further include a filtration assembly in fluid communication with the inner bore, with the filtration assembly including a flow control device.