Chip-Based Flow Cytometer with Automated Assay Preparation

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Solution Overview

Problem

Conventional flow cytometers are complex, expensive, and require significant laboratory resources, making them difficult to operate and time-consuming to manufacture, and are sensitive to their environment, limiting their accessibility and usability.

Innovation Solution

A chip-based flow cytometer system with an automated assay preparation module and microfluidic analysis module, including a channel for routing fluid samples with magnetic or fluorescently tagged particles, and an illumination subsystem for fluorescence measurement, designed to be portable, inexpensive, and less sensitive to environmental factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional flow cytometers are used, then measurement precision is achieved, but device complexity increases and ease of operation deteriorates

Engineering Contradiction:
Improveparticle analysis precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system is divided into modular components: a microfluidic chip module for particle interrogation, an automated assay preparation module for sample processing, and a detection module. This segmentation allows each module to be optimized independently, reducing overall system complexity while maintaining measurement precision through specialized functionality in each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic chip integrates multiple functions including particle focusing, fluorescence excitation, and signal detection within a single device. The automated assay preparation module can handle various sample types and assay protocols, making the system universally applicable to different measurement needs without requiring separate specialized equipment for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If conventional flow cytometers are used, then measurement precision is achieved, but ease of operation deteriorates due to requiring highly trained technicians

Engineering Contradiction:
Improveparticle analysis precisionVSAvoidoperator skill requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The automated assay preparation module performs sample processing, mixing, and preparation functions automatically without requiring manual intervention by trained technicians. The system self-regulates fluid handling, reagent mixing, and assay execution, enabling operation by personnel with minimal training while maintaining measurement precision through automated quality control.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If conventional flow cytometers are used, then measurement precision is achieved, but manufacturing time increases

Engineering Contradiction:
Improveparticle analysis precisionVSAvoidmanufacturing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The core measurement functionality is extracted into a standardized microfluidic chip that can be manufactured using conventional semiconductor fabrication techniques. This allows for high-volume, rapid production of identical measurement units with consistent precision characteristics, significantly reducing manufacturing time compared to assembling complex conventional flow cytometers.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If conventional flow cytometers are used, then measurement precision is achieved, but device cost increases

Engineering Contradiction:
Improveparticle analysis precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The microfluidic chip is designed as a disposable component that can be manufactured at low cost using standard fabrication processes. Each chip contains the complete measurement functionality, allowing inexpensive replacement rather than repair or recalibration of expensive conventional instruments. This dramatically reduces per-unit cost while maintaining measurement precision through factory-calibrated chip designs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and cost-effective analysis of fluid samples with reduced manufacturing time, simplicity in operation, and reduced resource requirements, allowing for use by less trained personnel and flexibility across various applications.

Implementation Method 1

an illumination subsystem including a light source system and an optical system collectively configured to direct light toward an interrogation region of the channel

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

a measurement subsystem with an aspherical mirror configured to gather fluorescence emitted from the magnetic particles

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

a means for inducing a magnetic field along at least a portion of the channel such that the magnetic particles flow within a predetermined region of the fluid sample

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS9810707B2Chip-based flow cytometer type systems for analyzing fluorescently tagged particles
Publication Date: 2017.11.07 LUMINEX CORP
  • US9810707B2 patent drawing

AI summary

Portable systems for processing and analyzing biological or environmental samples as well as different configurations of chip-based flow cytometers are provided. The portable systems include an automated assay preparation module configured to process a sample into a fluid assay with fluorescently tagged particles and a microfluidic analysis module coupled to the fluid assay module, wherein the microfluidic analysis module includes a chip-based flow cytometer.